United States Patent:  6,106,861

Assignee:  Laboratoires Prographarm (Chateauneuf en Thymerais, FR)

Filed:  December 5, 1997

The invention relates to a rapidly disintegratable multiparticulate tablet which disintegrates in the mouth in less than 40 seconds and which comprises an excipient and an active ingredient in the form of microcrystals coated with a coating agent. The excipient comprises, with respect to the mass of the tablet, from 3 to 15% by weight of at least one disintegration agent and from 40 to 90% by weight of at least one soluble diluent agent with binding properties consisting of a polyol having less than 13 carbon atoms, said polyol being either in the directly compressible form which is composed of particles whose average diameter is from 100 to 500 micrometers or in the powder form which is composed of particles whose average diameter is less than 100 micrometers, said polyol being selected from the group consisting of mannitol, xylitol, sorbitol and maltitol, with the proviso that, when only one soluble diluent agent with binding properties is used, it is a polyol in the directly compressible form except sorbitol and, when at least two soluble diluent agents with binding properties are used, one is consisting of a polyol in the directly compressible form and the other is consisting of the same or another polyol in powder form, the proportion of directly compressible polyol to powder polyol being from 99/1 to 50/50.

Description of the Invention

The invention relates to an improved rapidly disintegratable multiparticulate tablet of the type which disintegrates in the mouth in less than 40 seconds and which comprises, on the one hand, an active ingredient in the form of microcrystals coated with a coating agent and, on the other hand, an excipient.

The active ingredient may be selected from the group comprising antalgesics, antipyretics, antidiarrheals, antispasmodics, digestive motoricity regulators and anti-inflammatories and more particularly from the group comprising paracetamol, ibuprofen, aspirin, ketoprofen and loperamide.

French Patent FR 91 09245 discloses multiparticulate tablets of the type in question which are generally satisfactory; however, the texture of some of these tablets leads to a gritty and pasty sensation on ingestion.

The object of the invention is above all to overcome this drawback and to supply a rapidly disintegratable tablet with a systematically pleasant texture, this tablet also leading to an optimum biological availability of the active ingredient.

The Applicants have had the merit of discovering, following extensive research, that this object could be achieved on the one hand by incorporating into the excipient a disintegration agent and at least one particular soluble diluent agent with binding properties and, on the other hand, by selecting the coating agent as a function of the physico-chemical characteristics of the active ingredient.

As a result, the improved multiparticulate tablet according to the invention, which disintegrates in the mouth in less than 40 seconds and which comprises, on the one hand, an active ingredient in the form of coated microcrystals and, on the other hand, an excipient, is characterized in that

the excipient comprises at least one disintegration agent and at least one soluble diluent agent with binding properties consisting of a polyol having less than 13 carbon atoms either in the form of the directly compressible product with an average particle diameter of between 100 and 500 micrometres, or in the form of a powder the average particle diameter of which is less than 100 micrometers, this polyol preferably being selected from the group comprising mannitol, xylitol, sorbitol and maltitol, it being understood that sorbitol cannot be used alone and that, when there is a single soluble diluent agent with binding properties, it is used in the form of the directly compressible product whereas, when there are at least two soluble diluent agents with binding properties, one is in the directly compressible form and the other in the form of a powder, it being then possible that the polyol is the same, the proportion of directly compressible polyol to powder polyol being from 99/1 to 50/50 and preferably from 80/20 to 50/50 and

the coating of the microcrystals of active ingredient comprises at least one coating agent selected, as a function of the physico-chemical characteristics of the active ingredient, from the group comprising polymethacrylates, cellulose polymers, in particular ethyl celluloses, hydroxypropyl-methyl celluloses, hydroxypropyl celluloses and cellulose acetophthalates and combinations of these polymers with each other optionally combined with plastifiers or soluble agents, in particular polyols.

The invention will be better understood using the additional description and non-limitative examples relating to advantageous methods of implementation which follow.

With the intention of preparing a multiparticulate tablet of the type in question, the procedure is as follows or in an equivalent fashion.

First the active ingredient is selected from the group comprising antalgesics, antipyretics, antidiarrheals, antispasmodics, digestive motoricity regulators and anti-inflammatories and more particularly from the group comprising paracetamol, ibuprofen, aspirin, ketoprofen and loperamide.

The excipient is prepared by mixing at least one disintegration agent with at least one soluble diluent agent with binding properties consisting of a polyol having less than 13 carbon atoms either in the form of a directly compressible product the average particle diameter of which is from 100 to 500 micrometres or in the form of a powder the average particle diameter of which is less than 100 micrometres, this polyol preferably being selected from the group comprising mannitol, xylitol, sorbitol and maltitol, it being understood that sorbitol cannot be used alone.

When there is a single soluble diluent agent with binding properties, therefore different from sorbitol, it is used in the form of a directly compressible product.

When at least two soluble diluent agents with binding properties are used, one is present in the form of the directly compressible product and the other, which can be the same polyol, is in the form of a powder the average component particle diameter of which is less than 100 micrometres, the proportion of directly compressible polyol to powder polyol being from 99/1 to 50/50 and preferably from 80/20 to 50/50.

The disintegration agent is preferably selected from the group comprising cross-linked polyvinylpyrrolidone, designated in the art by the term crospovidone and cross-linked sodium carboxymethylcellulose designated in the art by the term sodium croscarmellose.

The respective proportions of disintegration agent and binding agent or soluble diluent used for the constitution of the excipient are, with respect to the mass of the tablet, from 3 to 15% by weight, preferably from 5 to 10% by weight for the first and from 40 to 90% by weight, preferably from 50 to 70% by weight for the second; the maximum proportion of sorbitol is 30% by weight.

The active ingredient which is a component of the composition of the tablet according to the invention is presented before coating in the form of microcrystals the average diameter of which is from approximately 1 to approximately 500 micrometres.

In the case of certain active ingredients, microcrystals with an average diameter of less than 100 micrometres are preferably used in order to increase the exchange surface between the active ingredient and the ambient environment; by proceeding in this way, the solubilization speed and/or the intrinsic solubility of dissolution are optimized.

The microcrystals are preferably coated using the technique known as the fluidized bed.

Direct coating is applied in the case of microcrystals having an average size of 100 to 500 micrometres; for microcrystals smaller than 100 micrometres, a prior treatment is carried out consisting either in the granulation of the microcrystals by a standard wet or dry granulation process, or by prior fixing of the microcrystals on neutral supports known in themselves when the average size of said microcrystals is less than approximately 20 micrometres; the microcrystals are fixed to the neutral supports in a standard manner using a binding agent consisting for example of hydroxypropylmethyl cellulose.

The coating is obtained from at least one coating agent selected, according to the physico-chemical characteristics of the active ingredient, from the group comprising the polymethacrylates, in particular certain of those marketed under the EUDRAGIT trade mark and more particularly the 30% dispersions of poly(ethylacrylate-methyl-metacrylate) marketed under the trade mark EUDRAGIT NE 30 D, the type E aminoalkyl-methacrylate copolymers marketed under the trade mark EUDRAGIT E, the cellulose polymers, in particular the ethyl celluloses, hydroxypropyl-methyl celluloses, hydroxypropyl celluloses and the cellulose acetophthalate, the combinations of these polymers with each other and optionally in association with plastifiers, for example polyethyleneglycol 6000, or with soluble agents, in particular polyols, for example mannitol.

As an example, the coating can be constituted starting from

EUDRAGIT NE 30 D alone or mixed with EUDRAGIT E in one or more organic solvents,

ethyl cellulose alone or mixed with hydroxypropyl-methyl cellulose in association with a plastifier optionally in the presence of a hydroalcoholic solvent,

a polymethacrylate, in particular EUDRAGIT NE 30 D mixed with a soluble cellulose derivative, in particular hydroxypropyl-methyl cellulose and a plastifier and/or a soluble diluent agent with binding properties,

EUDRAGIT E 100 alone.

Due to the coating according to the invention of the microcrystals of active ingredient, said coating comprising in particular a in association or combination a soluble polymer and an insoluble polymer, the definitive tablet is characterized in that

on the one hand, in an acid medium with a pH lower than 5, the quantity of active ingredient which is dissolved, after disintegration of the tablet, in 5 to 20 minutes from the coated microcrystals is equal to at least 80% and preferably to at least 100% of the quantity of active ingredient which is dissolved in the same time period following disintegration from a tablet allowing the immediate release of the active ingredient consisting of microcrystals but in which said microcrystals are not coated and,

on the other hand, the active ingredient does not dissolve significantly after remaining for a period of less than 5 minutes in a medium the pH conditions of which are similar to those of saliva, namely 7.0.+-.0.5, thus ensuring satisfactory masking of its taste.

When the quantity of active ingredient which is dissolved after disintegration of the tablet in 5 to 20 minutes from the coated microcrystals is equal to at least 100% of the quantity of active ingredient which is dissolved in the same time period after disintegration from a tablet allowing the immediate release of the active ingredient consisting of microcrystals but in which said microcrystals are not coated, the biological availability of the active ingredient is at least equivalent to that of the same active ingredient obtained from the above tablet in which said microcrystals are not coated.

For the production of the tablet, a mixture of the excipient and the coated microcrystals is first prepared and this mixture is then homogeneized in a dry mixer.

Preferably, a sweetener, a flavouring and a lubricant are incorporated to this mixture.

The sweetener can be selected from the group comprising Aspartame and sodium saccharinate, and the lubricant from the group comprising magnesium stearate, sodium stearylfumarate, stearic acid and polyethyleneglycol 6000.

The mixture is then subjected to a compression force sufficient to confer on the resulting tablet a sufficient hardness for it to be handled and packaged industrially, then carried and handled by the patient without any particular precautions; for information only, it is indicated that the hardnesses meeting these conditions are generally comprised between 20 and 70 Newtons.

The tablets according to the invention present, with respect to the tablets of the type in question which already exist, simultaneously an improvement in the speed at which the active ingredient is made available in the organism and an improvement in palatability.

Claim 1 of 12 Claims

1. A multiparticulate tablet disintegrating in the mouth in less than 40 seconds and comprising an excipient and an active ingredient in the form of microcrystals comprising a taste-making coating wherein

the excipient comprises, with respect to the mass of the tablet, from 3 to 15% by weight of at least one disintegration agent selected from the group consisting of cross-linked polyvinylpyrrolidone and cross-linked carboxymethylcellulose and from 40 to 90% by weight of at least one soluble diluent agent with binding properties consisting of a polyol having less than 13 carbon atoms, said polyol being either in the directly compressible form which is composed of particles whose average diameter is from 100 to 500 micrometers or in the powder form which is composed of particles whose average diameter is less than 100 micrometers, said polyol being selected from the group consisting of mannitol, xylitol, sorbitol and maltitol, with the proviso that, when only one soluble diluent agent with binding properties is used, it is a polyol in the directly compressible form except sorbitol and, when at least two soluble diluent agents with binding properties are used, these are consisting of the same polyol, one part of which is in the directly compressible form while the other part is in powder form, the proportion of directly compressible polyol to powder polyol being from 99/1 to 50/50 and

the coating of the microcrystals of active ingredient comprises at least one coating agent selected as a function of the physico-chemical characteristics of the active ingredient selected from the group consisting of polymethacrylates and cellulose polymers and combinations thereof with each other.

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