United States Patent:  5,952,004

Assignee:  Shire Laboratories Inc. (Rockville, MD)

Filed:  August 28, 1995

A pharmaceutical preparation comprising a stable, surface-active emulsion or dispersion of a pharmaceutical agent incorporated into an emulsion (i) having a hydrophobic discontinuous phase of a long chain carboxylic acid or ester or alcohol thereof dispersed in an aqueous phase or (ii) having a hydrophilic discontinuous phase dispersed in a hydrophobic phase of a long chain carboxylic acid or alcohol thereof. The emulsion with pharmaceutical agent is incorporated into a pharmaceutical carrier suitable for oral delivery.

Abstract of the Description of the Invention

"The oil-in-water emulsions of the invention are generally made by adding hot (70-80^oC.) hydrophobic phase (smaller by weight) to hot (70-80^oC.) hydrophilic phase (larger by weight) forcing inversion of the surface active agent to form a disperse emulsion of unaggregated dispersed phase particles. This produces an emulsion when processed under suitable shear. The drug is usually added with the hydrophobic material when it is an organic molecule that is poorly soluble in aqueous media. The drug is. usually added after the emulsion has been formed and allowed to cool when it is a peptide. The drug in emulsion formulation is then filled into a soft or hard gelatin capsule, tablet or other oral dosage form.

In accordance with the present invention certain hydrophobic materials, when emulsified in a continuous phase of a hydrophilic material provide enhanced absorption capabilities for oral delivery of peptide drugs and drugs that are poorly soluble in aqueous media. In accordance with the invention, these materials are selected from the group consisting of long chain carboxylic acids, long chain carboxylic acid esters, long chain carboxylic acid alcohols and mixtures thereof.

Further, certain materials, when combined in accordance with the invention to form a water-in-oil microemulsion, give enhanced absorption capabilities. These materials are an oily phase, composed of long chain fatty acids or esters or alcohols thereof, an aqueous phase composed primarily of water, and a surface active agent, primarily of the non-ionic block copolymer type, that are mixed together to form a water-in-oil microemulsion."

"
In accordance with the invention, drugs are incorporated into the microemulsions by admixture using conventional mixing devices and homogenizers used for semi-solid ointments and lotions, with agitation at speeds common to emulsified products such as creams and emulsions. Examples of common equipment employed are propeller or turbine mixers, homogenizers, colloid mills, ultrasonic mixers and microfluidizers. Examples of such brand name mixing equipment are Lee Kettle, Gaulin mixer and Stephan. The shear of the agitation should be sufficient to form a stable dispersion, but not too great to cause degradation of the drug. The shear forces will form aggregates that have diameters ranging from 100-500 angstroms. Suitable homogenizers are available from Micromedics, Inc., Silverson, and APV Crepaco, Arde Barinco. Stephen and Fryma mixers can also be employed with suitable vacuum to prevent formation of bubbles. Monitoring and evaluation of pH, viscosity, specific gravity and aggregate sizes are necessary.

Using these devices, the mixture of drug in the hydrophobic material (in the oil-in-water embodiment) is formed into particles, e.g. beads or spheres, by spray-congealing or "prilling". This process uses a spray nozzle which atomizes the material in a cooling tower or chamber. As the material is sprayed, surface tension causes a uniform spherical bead to be formed. As the bead falls through the cooling chamber, it hardens into a stable, intact sphere.

The particles generally have a particle size of from 0.5 microns to 100 microns. It is preferred to reduce the size of the sphere as much as possible, most preferably below 10 microns. Optionally, the particles are coated with a sustained-release coating and/or an enteric coating to modify the rate of drug release from the particles."

Claim 1 of 19 Claims

1. A pharmaceutical composition comprising:

(a) an oil-in-water emulsion comprising:

(i) a discontinuous hydrophobic phase comprising at least one member selected from the group consisting of oleic acid, gadoleic acid, erucic acid, linoleic acid, liolenic acid, ricinoleic acid, arachidonic acid, glyceryl esters of such acids, oleyl alcohol, d-alpha-tocopherol polyethylene glycol 1000 succinate and glyceryl behenate;

(ii) a continuous aqueous hydrophilic phase;

(iii) at least one surfactant for dispersing said hydrophobic phase in said hydrophilic phase as an oil-in-water emulsion, wherein said at least one surfactant includes a member selected from the group consisting of poloxamer 124, a polyglycolized glyceride, sorbitan laurate and polyoxyethylene (20) sorbitan monooleate; and

(b) a pharmaceutical agent in said hydrophobic phase.

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