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Title: Methods of treating mammals using nanocrystalline
formulations of human immunodeficiency virus (HIV) protease inhibitors
United States Patent: 6,221,400
Inventors: Liversidge; Gary G. (West Chester, PA); Engers;
David A. (Collegeville, PA); Roberts; Mary E. (Downingtown, PA); Ruddy;
Stephen B. (Schwenksville, PA); Wong; Sui-Ming (Collegeville, PA); Xu;
Shuqian (Phoenixville, PA)
Assignee: Elan Pharma International Limited (Shannon, IE)
Appl. No.: 225498
Filed: January 6, 1999
Abstract
The present invention describes formulations of nanoparticulate HIV
protease inhibitors comprising a cellulosic surface stabilizer. The
nanoparticulate formulations have an increased rate of dissolution in
vitro, an increased rate of absorption in vivo, a decreased fed/fasted
ratio variability, and a decreased variability in absorption. The present
invention is also directed to methods of making the novel formulations. In
particular, nanoparticulate formulations of HIV type 1 (HIV-1) and type 2
(HIV-2) protease inhibitors are described.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The invention is directed to the unexpected discovery that
nanoparticulate formulations of highly insoluble HIV protease inhibitors
having an extremely small effective average particle size can be prepared
using a cellulosic surface stabilizer. The nanoparticles are stable and do
not appreciably flocculate or agglomerate due to interparticle attractive
forces. In addition, such nanoparticles can be formulated into
pharmaceutical compositions exhibiting unexpectedly high bioavailability.
The nanoparticles of the present invention comprise a drug substance as a
discrete, crystalline phase. The crystalline phase differs from a
non-crystalline or amorphous phase which results from precipitation
techniques.
Poorly water soluble HIV protease inhibitor drug substances, many of which
could not have been administered intravenously prior to the present
invention, may be safely and effectively administered by intravenous
methods in formulations according to the invention. Additionally, many HIV
protease inhibitor drug substances which prior to the present invention
could not have been administered orally due to poor bioavailability, may
also be safely and effectively administered orally in formulations
according to the present invention. Pharmaceutical compositions according
to the present invention include the nanoparticles described above and a
pharmaceutically acceptable carrier therefor. Suitable pharmaceutically
acceptable carriers are well known to those skilled in the art and
include, for example, non-toxic physiologically acceptable carriers,
adjuvants, or vehicles for parenteral injection, for oral administration
in solid or liquid form, for rectal administration, and the like.
Pharmaceutical compositions according to the present invention may also
comprise binding agents, filling agents, lubricating agents,
disintegrating agents, suspending agents, sweeteners, flavoring agents,
preservatives, buffers, wetting agents, and other excipients. Examples of
filling agents are lactose monohydrate, lactose hydrous, and various
starches; examples of binding agents are various celluloses, preferably
low-substituted hydroxylpropyl cellulose, and cross-linked
polyvinylpyrrolidone; an example of a disintegrating agent is
croscarmellose sodium; and examples of lubricating agents are talc,
magnesium stearate, stearic acid, and silica gel. Examples of suspending
agents are hydroxypropyl cellulose, methyl cellulose, hydroxyethyl
cellulose, carboxymethyl cellulose sodium, hydroxypropyl methylcellulose,
acacia, alginic acid, carrageenin, and other hydrocolloides. Examples of
sweeteners are any natural or artificial sweetener, such as sucrose,
xylitol, sodium saccharin, cyclamate, aspartame, and acsulfame. Examples
of flavoring agents are Magnasweet.RTM. (trademark of MAFCO), bubble gum
flavor, and fruit flavors, such as orange, grape, cherry, berry,
lemon-lime, and the like. Examples of preservatives, which control
microbial contamination, are potassium sorbate, methylparaben,
propylparaben, benzoic acid and its salts, other esters of
parahydroxybenzoic acid such as butylparaben, alcohols such as ethyl or
benzyl alcohol, phenolic compounds such as phenol, or quaternary compounds
such as benzalkonium chloride.
The pharmaceutical compositions according to the present invention are
particularly useful in oral and parenteral, including intravenous,
administration formulations. The pharmaceutical compositions may also be
administered enterally. Examples of parenteral routes of administration
include, but are not limited to, subcutaneous, intramuscular, respiratory,
and intravenous injection, as well as nasopharyngeal, mucosal, and
transdermal absorption. It is a particularly advantageous feature that the
pharmaceutical compositions of the present invention exhibit unexpectedly
high bioavailability, they provide more rapid onset of drug action, and
they provide decreased gastrointestinal irritancy.
A method of treating a mammal in accordance with the present invention
comprises the steps of administering to the mammal in need of treatment an
effective amount of the nanoparticulate pharmaceutical composition
described above. The selected dosage level of the drug substance for
treatment is effective to obtain a desired therapeutic response for a
particular composition and method of administration. The selected dosage
depends, therefore, upon the particular drug substance, the desired
therapeutic effect, the route of administration, the desired duration of
treatment, and other factors. In addition, because the particle size of
the drug has been dramatically reduced, the pharmaceutical composition of
the present invention can comprise an identical dosage to a prior art
large drug size dosage in a much smaller volume. Alternatively, the
pharmaceutical composition of the present invention can deliver a smaller
dosage as a greater percentage of the drug will be absorbed into the
bloodstream of the patient as compared to prior art large drug size
dosage. Both pharmaceutical compositions allow for greater camouflage of
the poor taste of HIV protease inhibitors. The pharmaceutical compositions
comprising the nanoparticulate drug substance are also useful in treatment
of mammals in combination with other antivirals, immunomodulators,
antibiotics, vaccines, or the like.
Description of Drug Substance
The HIV protease inhibitor drug substance is preferably present in an
essentially pure form. In addition, the HIV protease inhibitor drug
substance is poorly soluble, although it is dispersible in at least one
liquid medium. By "poorly soluble" it is meant that the drug
substance has a solubility in the liquid dispersion medium of less than
about 10 mg/ml, and preferably less than about 1 mg/ml. A preferred liquid
dispersion medium is water. However, the invention can be practiced with
other liquid media in which the HIV protease inhibitor drug substance is
poorly soluble and dispersible including, for example, aqueous salt
solutions, safflower oil, and solvents such as ethanol, t-butanol, hexane,
and glycol. The pH of the aqueous dispersion media can be adjusted by
techniques known in the art.
Suitable HIV protease inhibitor drug substances can be selected from a
variety of known drugs including but not limited to, for example,
saquinavir, retinovir, VX-478, MK-639 (i.e, indinavir), AG1343, ABT-538,
U-103,017, DMP-450, and KNI-272. The drug substances are commercially
available and/or can be prepared by techniques known in the art.
As described below in the Examples, it has been discovered that stable and
dispersible nanoparticulate formulations of HIV protease inhibitors can
only be formed using cellulosic surface stabilizers, and that the use of
other known surface stabilizers results in a composition which is not
stable and dispersible. This discovery is significant in that, as noted
above, the use of HIV protease inhibitors in the treatment of HIV
infection has been limited prior to the present invention because of the
low solubility and corresponding low bioavailability of the drugs.
Moreover, the formation of nanoparticulate HIV protease inhibitor
compositions enables the preparation of pharmaceutical compositions which
are more palatable to patients. This is because as noted above, the use of
a smaller volume, but the same dose, of drug allows for greater camouflage
of the unpleasant taste of the HIV protease inhibitor using larger doses
of sweeteners.
Pharmaceutically acceptable salts of the HIV protease inhibitor drug
substance can also be used in the invention and include the conventional
non-toxic salts or the quaternary ammonium salts which are formed, for
example, from inorganic or organic acids or bases. Examples of such acid
addition salts include, but are not limited to, acetate, adipate,
alginate, aspartate, benzoate, benzenesulfonate, bisulfate, butyrate,
citrate, camphorate, camphorsulfonate, cyclopentanepropionate, digluconate,
dodecylsulfate, ethanesulfonate, fumarate, glucoheptanoate,
glycerophosphate, hemisulfate, heptanoate, hexanoate, hydrochloride,
hydrobromide, hydroiodide, 2-hydroxy-ethanesulfonate, lactate, maleate,
methanesulfonate, 2-naphthalenesulfonate, nicotinate, oxalate, palmoate,
pectinate, persulfate, 3-phenylpropionate, picrate, pivalate, propionate,
succinate, tartrate, thiocyanate, tosylate, and undecanoate. Examples of
base salts include, but are not limited to, ammonium salts, alkali metal
salts such as sodium and potassium salts, alkaline earth metal salts such
as calcium and magnesium salts, salts with organic bases such as
dicyclohexylamine salts, N-methyl-D-glucamine, and salts with amino acids
such as arginine, lysine, and the like. In addition, the basic
nitrogen-containing groups may be quaternized with such agents as lower
alkyl halides, such as methyl, ethyl, propyl, and butyl chloride,
bromides, and iodides; dialkyl sulfates such as dimethyl, diethyl, dibutyl,
and diamyl sulfates; long chain halides such as decyl, lauryl, myristyl,
and stearyl chlorides, bromides, and iodides; aralkyl halides such as
benzyl and phenethyl bromides and the like. Other pharmaceutically
acceptable salts include the sulfate salt ethanolate and sulfate salts.
Surface Stabilizer
The surface stabilizer of the present invention is a cellulosic
stabilizer. Cellulosic surface stabilizers are non-ionic and water
soluble. Examples of cellulosic stabilizers include, but are not limited
to, hydroxypropyl cellulose (HPC), which is an ether of cellulose, HPC
super low viscosity (HPC-SL), HPC-low viscosity (HPC-L), and hydroxypropyl
methyl cellulose (HPMC).
The surface stabilizer is present at an amount of about 1 to about 100
mg/ml, preferably, about 10 mg/ml to about 20 mg/ml, and most preferably
at about 10 mg/ml.
The cellulosic surface stabilizer can also be used in conjunction with one
or more other surface stabilizers. Suitable additional surface stabilizers
can preferably be selected from known organic and inorganic pharmaceutical
excipients. Such excipients include various polymers, low molecular weight
oligomers, natural products and surfactants. Preferred additional surface
stabilizers include nonionic and anionic surfactants. Representative
examples of excipients include gelatin, casein, lecithin (phosphatides),
gum acacia, cholesterol, tragacanth, stearic acid, benzalkonium chloride,
calcium stearate, glyceryl monostearate, cetostearyl alcohol, cetomacrogol
emulsifying wax, sorbitan esters, polyoxyethylene alkyl ethers, e.g.,
macrogol ethers such as cetomacrogol 1000, polyoxyethylene castor oil
derivatives, polyoxyethylene sorbitan fatty acid esters, e.g., the
commercially available Tweens, polyethylene glycols, polyoxyethylene
stearates, colloidol silicon dioxide, phosphates, sodium dodecylsulfate,
carboxymethylcellulose calcium, carboxymethylcellulose sodium,
methylcellulose, hydroxyethylcellulose, hydroxypropyl methycellulose
phthalate, noncrystalline cellulose, magnesium aluminum silicate,
triethanolamine, polyvinyl alcohol, and polyvinylpyrrolidone (PVP). Most
of these excipients are described in detail in the Handbook of
Pharmaceutical Excipients, published jointly by the American
Pharmaceutical Association and The Pharmaceutical Society of Great Britain
(The Pharmaceutical Press, 1986), the disclosure of which is hereby
incorporated by reference in its entirety. The surface stabilizers are
commercially available and/or can be prepared by techniques known in the
art.
Particularly preferred surface stabilizers which can be used in
conjunction with the cellulosic surface stabilizer, include polyvinyl
pyrrolidone, Pluronic F68.RTM. and F108.RTM., which are block copolymers
of ethylene oxide and propylene oxide, Tetronic 908.RTM., which is a
tetrafunctional block copolymer derived from sequential addition of
ethylene oxide and propylene oxide to ethylenediamine, dextran, lecithin,
Aerosol OT.RTM., which is a dioctyl ester of sodium sulfosuccinic acid,
available from American Cyanamid, Duponol P.RTM., which is a sodium lauryl
sulfate, available from DuPont, Triton X-200.RTM., which is an alkyl aryl
polyether sulfonate, available from Rohm and Haas, Tween 80.RTM., which is
a polyoxyethylene sorbitan fatty acid ester, available from ICI Specialty
Chemicals, and Carbowax 3350.RTM. and 934.RTM., which are polyethylene
glycols available from Union Carbide.
The nanoparticles of the invention contain a discrete phase of an HIV
protease inhibitor drug substance with the cellulosic surface stabilizer
adsorbed on the surface thereof. It has been discovered that the
cellulosic surface stabilizer physically adheres to the drug substance,
but it does not chemically bond to or chemically react with the drug. Such
chemical bonding or interaction would be undesirable as it could result in
altering the function of the drug. The surface stabilizer is adsorbed on
the surface of the drug substance in an amount sufficient to maintain an
effective average particle size of less than about 1000 nm, and more
preferably, less than about 400 nm. Furthermore, the individually adsorbed
molecules of the surface stabilizer are essentially free of intermolecular
cross-linkages.
Quantities of Drug Substance and Surface Stabilizer
The relative amount of the HIV protease inhibitor drug substance and
cellulosic surface stabilizer can vary widely. The optimal amount of the
cellulosic surface stabilizer, and any other additional surface
stabilizer, can depend upon, for example, the particular HIV protease
inhibitor employed, the hydrophilic-lipophilic balance (HLB) of the
stabilizer, the melting point and water solubility of the stabilizer, the
surface tension of water solutions of the stabilizer, and the like.
The cellulosic surface stabilizer is preferably present in an amount of
about 0.1 to about 10 mg per square meter of surface area of the drug
substance, or in an amount of about 0.1 to about 90%, and more preferably
about 20 to about 60% by weight based upon the total weight of the dry
drug particle. Additional stabilizer, such as Aerosol OT.RTM., in an
amount of 0.01% to 1% by weight based upon the total weight of the dry
particle are also preferable.
Reducing the Particle Size of the HIV Protease Inhibitor Drug Substance to
Nanoparticles
The nanoparticulate HIV protease inhibitor particles of the present
invention can be prepared by first dispersing an HIV protease inhibitor in
a liquid dispersion medium followed by applying mechanical means in the
presence of grinding media to reduce the particle size of the drug
substance to an effective average particle size of less than about 1000
nm, and more preferably, less than about 400 nm. The HIV protease
inhibitor particles can be reduced in size in the presence of the
cellulosic surface stabilizer or the drug particles can be contacted with
the cellulosic surface stabilizer following attrition.
A general procedure for preparing the HIV protease inhibitor nanoparticles
of the invention is set forth below. The HIV protease inhibitor is either
obtained commercially or prepared by techniques known in the art in a
conventional coarse form. It is preferred, but not essential, that the
particle size of the selected drug be less than about 100 .mu.m as
determined by sieve analysis. If the coarse particle size of the drug is
greater than about 100 .mu.m, then it is preferred that the drug particles
be reduced in size to less than about 100 .mu.m using a conventional
milling method, such as airjet or fragmentation milling, prior to reducing
the particulate drug to submicron particle size.
The coarse HIV protease inhibitor particles can then be added to a liquid
medium in which the drug is essentially insoluble to form a premix. The
concentration of the drug in the liquid medium can vary from about 0.1 to
about 60%, but is preferably from about 5 to about 30% (w/w). It is
preferred, but not essential, that the cellulosic surface stabilizer is
present in the premix. The concentration of the cellulosic surface
stabilizer can vary from about 0.1 to about 90%, but it is preferably from
about 1 to about 75%, and more preferably from about 20 to about 60%, by
weight based upon the total combined weight of the HIV protease inhibitor
and surface stabilizer. The apparent viscosity of the premix suspension is
preferably less than about 1000 centipoise.
The premix can be used directly by subjecting it to mechanical means to
reduce the average particle size in the dispersion to less than about 1000
nm, and more preferably, less than about 400 nm. It is preferred that the
premix be used directly when a ball mill is used for attrition.
Alternatively, the HIV protease inhibitor, and optionally the cellulosic
surface stabilizer, can be dispersed in the liquid medium using suitable
agitation, such as a roller mill or a Cowles-type mixer, until a
homogeneous dispersion is observed. In a homogeneous dispersion, no large
agglomerates are visible to the naked eye. It is preferred that the premix
be subjected to such a premilling dispersion step when a recirculating
media mill is used for attrition.
The mechanical means applied to reduce the particle size of the HIV
protease inhibitor can be a dispersion mill. Suitable dispersion mills
include, but are not limited to, a ball mill, an attritor mill, a
vibratory mill, and media mills such as a sand mill or a bead mill. A
media mill is preferred due to the relatively shorter milling time
required to provide the desired reduction in particle size. For media
milling, the apparent viscosity of the premix is preferably from about 100
to about 1000 centipoise. For ball milling, the apparent viscosity of the
premix is preferably from about 1 to about 100 centipoise. Such ranges
tend to afford an optimal balance between efficient particle fragmentation
and media erosion.
The attrition time can vary widely and depends primarily upon the
particular mechanical means and processing conditions selected. For ball
mills, processing times of up to five days or longer may be required.
Using a high shear media mill, processing times of less than 1 day
(residence times of from one minute up to several hours) have provided the
desired results.
The HIV protease inhibitor particles must be reduced in size at a
temperature which does not significantly degrade the drug substance.
Processing temperatures of less than about 30-40oC. are
ordinarily preferred. If desired, the processing equipment can be cooled
with conventional cooling equipment. Generally, the methods of the
invention can be conveniently carried out under conditions of ambient
temperature and at processing pressures which are safe and effective for
the milling process. For example, ambient processing pressures are typical
of ball mills, attritor mills, and vibratory mills. Control of the
temperature, for example, by jacketing or immersion of the milling chamber
in ice water, is encompassed by the invention.
Processing pressures from about 1 psi (0.07 kg/cm2) up to about
50 psi (3.5 kg/cm2) are encompassed by the invention.
Processing pressures typically range from about 10 psi to about 20 psi.
The surface stabilizer, if not present in the premix, must be added to the
dispersion after attrition in an amount as described for the premix above.
Thereafter, the dispersion can be mixed by, for example, shaking
vigorously. Optionally, the dispersion can be subjected to a sonication
step using, for example, an ultrasonic power supply. In such a method, the
ultrasonic power supply can, for example, release ultrasonic energy having
a frequency of about 20 to about 80 kHz for a time of about 1 to about 120
seconds.
After attrition is completed, the grinding media is separated from the
milled particulate product using conventional separation techniques, such
as by filtration, sieving through a mesh screen, and the like. The surface
stabilizer may be added to the milled particulate product either before or
after the milled product is separated from the grinding media
In a preferred grinding process, the particles are made continuously. In
such a continuous method, the slurry of HIV protease inhibitor/cellulosic
surface stabilizer and optionally an additional surface stabilizer is
continuously introduced into a milling chamber, the HIV protease inhibitor
is continuously contacted with grinding media while in the chamber to
reduce the particle size of the HIV protease inhibitor, and the HIV
protease inhibitor is continuously removed from the milling chamber. The
cellulosic surface stabilizer, either alone or in conjunction with one or
more additional surface stabilizers, can also be continuously added to the
media chamber along with the HIV protease inhibitor, or it can be added to
the HIV protease inhibitor which is removed from the chamber following
grinding.
The resulting dispersion of the present invention is stable and comprises
the liquid dispersion medium described above. The dispersion of surface
stabilizer and nanoparticulate HIV protease inhibitor can be spray dried,
spray coated onto sugar spheres or onto a pharmaceutical excipient using
techniques well known in the art.
Grinding Media
The grinding media for the particle size reduction step can be selected
from rigid media which is preferably spherical or particulate in form and
which has an average size of less than about 3 mm and, more preferably,
less than about 1 mm. Such media can provide the desired drug particles of
the invention with shorter processing times and impart less wear to the
milling equipment. The selection of material for the grinding media is not
believed to be critical. Zirconium oxide, such as 95% ZrO stabilized with
yttrium and 95% ZrO stabilized with magnesia, zirconium silicate, and
glass grinding media have been found to provide particles having
acceptable minimal levels of contamination for the preparation of
pharmaceutical compositions. Other media, such as stainless steel, titania,
and alumina can also be used. Preferred grinding media have a density
greater than about 3 g/cm3.
Polymeric Grinding Media
The grinding media can comprise particles, preferably spherical in shape,
such as beads, consisting of essentially polymeric resin. Alternatively,
the grinding media can comprise particles having a core with a coating of
the polymeric resin adhered thereto. The media can range in size from
about 0.1 to about 3 mm. For fine grinding, the particles preferably are
from about 0.2 to about 2 mm, and more preferably, from about 0.25 to
about 1 mm in size.
The polymeric resin can have a density from about 0.8 to about 3.0 g/cm3.
Higher density resins are preferred as such resins can provide more
efficient particle size reduction.
In general, polymeric resins suitable for use in the present invention are
chemically and physically inert, substantially free of metals, solvent,
and monomers, and of sufficient hardness and friability to enable them to
avoid being chipped or crushed during grinding. Suitable polymeric resins
include, but are not limited to, cross-linked polystyrenes, such as
polystyrene cross-linked with divinylbenzene, styrene copolymers,
polycarbonates, polyacetals such as Delrin.RTM., vinyl chloride polymers
and copolymers, polyurethanes, polyamides, poly(tetrafluoroethylenes),
such as Teflon.RTM. and other fluoropolymers, high density polyethylenes,
polypropylenes, cellulose ethers and esters such as cellulose acetate,
polyhydroxymethacrylate, polyhydroxyethyl acrylate, silicone containing
polymers such as polysiloxanes, and the like. The polymer can also be
biodegradable. Exemplary biodegradabe polymers include, but are not
limited to, poly(lactides), poly(glycolide) copolymers of lactides and
glycolide, polyanhydrides, poly(hydroxyethyl methacylate), poly(imino
carbonates), poly(N-acylhydroxyproline)esters, poly(N-palmitoyl
hydroxyproline) esters, ethylene-vinyl acetate copolymers,
poly(orthoesters), poly(caprolactones), and poly(phoshazenes). For
biodegradable polymers, contamination of the resultant composition from
the media itself can advantageously metabolize in vivo into biologically
acceptable products that can be eliminated from the body.
The grinding media is separated from the milled particulate HIV protease
inhibitor using conventional separation techniques in a secondary process,
such as by filtration, sieving through a mesh filter or screen, and the
like. Other separation techniques such as centrifugation may also be
employed.
Particle Size
As used herein, particle size is determined on the basis of the average
particle size as measured by conventional techniques well known to those
skilled in the art, such as sedimentation field flow fractionation, photon
correlation spectroscopy, or disk centrifugation. When photon correlation
spectroscopy (PCS) is used as the method of particle sizing, the average
particle diameter is the Z-average particle diameter known to those
skilled in the art. By "an average effective particle size of less
than about 1000 mm," it is meant that at least 90% of the particles,
by weight, have a particle size of less than about 1000 nm when measured
by the above-noted techniques. In a preferred embodiment of the invention,
the effective average particle size is less than about 400 nm, more
preferred is less than about 250 nm, and in an even more preferred
embodiment, the effective average particle size is less than about 100 nm.
It is preferred that at least 95% and, more preferably, at least 99% of
the particles have a particle size less than the effective average, e.g.,
1000 nm. In a particularly preferred embodiment, essentially all of the
particles have a size of less than about 400 nm, in a more preferred
embodiment, essentially all of the particles have a size of less than
about 250 nm, and in a most preferred embodiment, essentially all of the
particles have a size of less than about 100 nm.
Preparing Tablet Formulations
An exemplary process for preparing nanoparticulate HIV protease inhibitors
in a tablet formulation comprises: (1) using the method described below to
obtain spray-dried nanoparticles of the drug substance; (2)
sieve-screening the spray-dried nanoparticles to obtain uniform particles
of less than about 20 mesh; (3) blending the nanoparticulate drug
substance with tableting excipients; (4) compressing the uniform particles
into tablets using a tableting apparatus; and (5) film coating the
tablets.
The spray drying process is used to obtain an "intermediate"
nanoparticulate powder subsequent to the milling process used to transform
the HIV protease inhibitor into nanoparticles. In an exemplary spray
drying process, the high-solids drug substance nanosuspension and the
cellulosic surface stabilizer are fed to an atomizer using a peristatic
pump and atomized into a fine spray of droplets. The spray is contacted
with hot air in the drying chamber resulting in the evaporation of
moisture from the droplets. The resulting spray is passed into a cyclone
where the powder is separated and collected.
At the completion of the spray drying process, the collected spray-dried
intermediate comprises the nanoparticles of the HIV protease inhibitor
suspended in a solid polymer matrix of the cellulosic surface stabilizer.
The moisture content of the intermediate is controlled by the operating
conditions of the spray drying process. The characteristics of the
nanoparticulate powder are critical to the development of a free flowing
powder that can be blended with other excipients suitable for a directly
compressible tablet formulation.
Tablets can be made using a direct compression tablet process or using a
roller compaction process. In an exemplary direct compression process, the
spray-dried intermediate and stabilizer are sieved through a screen and
the screened material is blended. The desired excipients are sieved and
added to the blender. At the completion of blending, the contents of the
blender can be discharged into a tared collection container and
compression of tablet cores can be completed on a tablet press. The
blended material can be fed into a feed hopper and force-fed into the die
cavities using an automatic feeder. The tablet press operating conditions
can be set to meet thickness, hardness, and weight specifications. Upon
completion of the compression operation, a film-coating can be applied to
the tablet cores using, for example, a Vector-Freund Hi-Coater machine.
In an exemplary roller compaction process following the media milling
process, the nanoparticulate HIV protease inhibitor suspension can be
spray dried to form an intermediate. The spray dryer can be assembled in a
co-current configuration using a rotary atomization nozzle and the
nanosuspension can be fed to the rotary atomizer using a peristaltic pump.
Acceptable spray-dried product has a moisture content which does not
exceed 1.0% (w/w).
A dry granulation operation can be used to manufacture tablets comprising
the HIV protease inhibitor drug substance. Required amounts of the HIV
protease inhibitor drug substance/cellulosic surface stabilizer
spray-dried intermediate and appropriate excipients can be screened and
blended. The blended material is then compacted using, for example, a
roller compactor. The compacted material can then be granulated. Following
granulation, additional excipients can be screened and blended with the
granulation. The blended materials can then be compressed into tablets
using a tablet press followed by coating.
Claim 1 of 13 Claims
We claim:
1. A method of treating Human Immunodeficiency Virus (HIV) in a mammal
comprising administering to the mammal an effective amount of a
pharmaceutical composition comprising:
(a) a crystalline HIV protease inhibitor having a solubility in water of
less than about 10 mg/ml, and
(b) a cellulosic surface stabilizer adsorbed on to the surface of the HIV
protease inhibitor in an amount sufficient to maintain an effective
average particle size of less than about 1000 nm, and a pharmaceutically
acceptable carrier therefor.
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