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Title: Bioerodable polymeric adhesives for tissue repair
United States Patent: 6,299,905
Inventors: Peterson; Dale R. (Carmel, IN); Deng; Z. David
(Carmel, IN); Glancy; Todd P. (Fairmount, IN)
Assignee: DePuy Orthopaedics, Inc. (Warsaw, IN)
Appl. No.: 633102
Filed: April 16, 1996
Abstract
Improved matrices for tissue repair comprising a biocompatible,
bioerodable polymer which has a water solubility of about 0.01 to about
500 mg/mL at about 25oC. and adhesive strength of about 600 to
about 150,000 Pa; and pressure sensitive adhesives for tissue repair which
have adhesive strength of about 600 to about 150,000 Pa. The matrix or
adhesive can further comprise a filler or a bioactive agent, or both. The
matrices and adhesives are tissue-adherent and dough-like so they can be
molded to fit a repair site. When used for bone/implant fixation, or as a
filler for bone or cartilage repair, gradual short-term bioerosion of the
adhesive matrix allows it to be replaced with developing bone or cartilage
tissue. When used for release of a bioactive agent, the agent can be mixed
into the adhesive matrix well before the implantation procedure. After
implantation, the bioactive agent is gradually released as the adhesive
matrix biodegrades.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to improvements in
matrices for tissue repair comprising biocompatible, bioerodable polymers.
In one improvement, the matrix comprises a polymer which has a water
solubility of about 0.01 to about 500 mg/mL at about 25oC. and an
adhesive strength of about 600 to about 150,000 Pa so that the matrix is
tissue adherent. One such matrix comprises a polymer that has a glass
transition temperature of less than 0oC. The improved matrix can
further comprise a filler or a bioactive agent, or both. An especially
useful attribute of the improved matrices is that the matrix adheres to
tissues such as bone or cartilage. In addition, the matrix has a texture
like that of dough or putty; thus, it is particularly suitable for being
molded to fit into a site needing repair.
In another aspect, this invention provides pressure sensitive adhesives
for tissue repair comprising (a) a biocompatible, bioerodable polymer
which exhibits adhesive strength of about 600 to about 150,000 Pa, (b) a
filler and (c) a bioactive agent. Further, this invention provides
pressure sensitive adhesives for tissue repair comprising a terpolymer of
an .alpha.-hydroxycarboxylic acid which exhibits adhesive strength of
about 600 to about 150,000 Pa.
The implant matrices and adhesives of this invention can be applied to the
bone-contacting surfaces of prosthetic appliances (as a cement), or they
can be inserted into and around bone defects and cavities or cartilage
surfaces (as a filler). The matrix or adhesive biodegrades gradually. As
it biodegrades, it is replaced by developing bone or cartilage tissue in a
manner which permits a natural healing of the tissue. Thus, it provides an
effective means for treating or repairing bone or cartilage.
When the matrix or adhesive further comprises a bioactive agent, it serves
as a depot device for release of the bioactive agent. Release of the agent
occurs as the matrix or adhesive biodegrades after implantation.
Many attempts have been made to develop a repair matrix that could
facilitate bone or cartilage repair and also deliver bioactive agents such
as growth factors. Such a matrix could be used instead of bone grafts.
Thus far, only matrices comprised of natural products such as collagen
have shown promise. Collagen, however, is difficult to manufacture and
control in order to meet regulatory standards. In addition, surgeons are
not satisfied with collagen matrices because they are difficult to form
and/or handle.
Other approaches to replace bone grafts have included conventional
bioresorbable polymers, ceramics such as tricalcium phosphate (TCP),
natural polymers, such as collagen, proteoglycans, starches, hyaluronic
acid and modified bone matrix. To date these efforts have only produced
delivery matrices which (a) impede healing, (b) provoke negative tissue
reactions, (c) cannot be sterilized, (d) are difficult to use or (e)
cannot be manufactured to the satisfaction of regulatory bodies.
For example, one approach was to use conventional bioresorbable polymers
such as polylactide-co-glycolide (PLG) to administer growth factors. It
was very difficult, however, to combine PLG with the growth factor without
inactivating the growth factor. Other disadvantages encountered with PLG
were that, when it was implanted, it inhibited the bone healing response
and occasionally caused aseptic sinus tract and inflammation and destroyed
surrounding bone.
Another attempt to develop an effective bone repair matrix involved
implanting a bone growth factor absorbed on a ceramic such as TCP. The
problem with this approach was that the TCP particles migrated out of the
defect area too quickly to deliver the growth factor effectively.
A major problem encountered with previously tried delivery systems is that
the bioerodable material could not be mixed with the growth factor prior
to the time of surgery. Mixing the delivery matrix with the bioactive
material immediately prior to, or during, the surgery process is very
awkward and can lead to inconsistent results.
The bioerodable matrices and adhesives of this invention solve several of
the problems encountered with previous delivery systems. They are
especially useful in the delivery of bioactive proteins such as growth
factors because the polymer component dissolves in solvents which are
compatible with proteins. Thus, it is possible to formulate the bioactive
component in the polymer adhesive matrix in advance, i.e., well before a
surgical procedure, under acceptable regulatory conditions, including
sterilization of the product without inactivating the bioactive
components. Quality control during the preparation of delivery systems
using the present adhesive products is, therefore, greatly improved.
Other advantages of the polymer implant matrices and adhesives of this
invention are that they are biocompatible and bioerodable in vivo. The
term "biocompatible" means that the polymer is non-toxic, non-mutagenic
and, at most, elicits only a minimal to moderate inflammatory reaction.
The term "bioerodable" means that the polymer either degrades or
is resorbed after implantation into products that are used by, or are
otherwise eliminated from, the body by existing biochemical pathways.
The present matrices comprise polymers that are bioerodable within a
period of from about three hours to about two years. This period can be
varied, depending upon the desired application. A preferred period is from
about one day to about one month; another preferred period is from about
two weeks to about three months. The period for bioerosion is the time
after which the polymer will no longer be detectable at the site of
implantation, using standard histological techniques.
Thus, an important advantage of the present polymer implant matrices is
that a second surgical procedure to remove the matrix is not required
because it degrades with time, and its degradation products are absorbed
by the body.
One required feature of certain of the adhesive bioerodable polymers
useful in the improved matrices of this invention is their water
solubility. They are soluble in water at about 0.01 to about 500 mg/mL of
water at about 25oC. (ambient temperature). Typically, the
polymers are soluble in water at about 0.1 to about 500 mg/mL of water.
Preferably they are soluble at about 5 to about 400 mg/mL of water.
Some investigators have reported aseptic necrosis, inflammation, or sinus
tracts in animals where poly(.alpha.-hydroxycarboxylic acid) implants have
been used. It is generally thought that these adverse reactions were
caused by local acidosis from the degradation of the polymer. Use of more
soluble ionomer forms of the polymers avoids the danger of developing
local acidosis at implant sites because the polymers dissolve and are
diluted or carried away before quantities of acidic degradation products
are produced.
This water solubility allows the polymers to be more readily dissolved by
serum at the surface of the implant matrix and thereafter distributed into
surrounding body fluids where they can be mobilized for hydrolysis at
remote sites. This feature is important because hydrolysis of some
polymers results in a localized pH gradient which can be adverse to local
cell growth. Hydrolysis occurring at the implant site produces an
unnatural concentration of hydrolysis products (and increased acidity) at
the surface of the matrix. Such acidity can easily interfere with ongoing
tissue repair. The water soluble polymers used in the improved matrices of
this invention, therefore, preserve conditions that optimize a localized
environment for cell viability and growth at the implant surface.
Certain polymers used in the matrices of this invention, the polyesters,
have a glass transition temperature (Tg) of less than 0oC. When
used with a filler, polymers with a Tg of less than 0oC. have
excellent handling properties.
A required feature of all the polymers for use in the matrices and
adhesives of this invention is a threshold level of adhesiveness.
Adhesiveness has been found to be important for optimizing implant
performance. Adhesiveness is an intrinsic property that is not readily
correlated with polymer properties, but can easily be assessed
empirically. Adhesiveness is a characteristic that derives from a wide
variety of polymer parameters, including polymer type, i.e., the nature of
the covalent linkages linking the monomers, molecular weight and intrinsic
structure and as well the nature of the surface to which the matrix will
be adhered. Skilled practitioners in the art can readily assess polymer
adhesive properties using known techniques, such as those illustrated in
the examples infra.
The polymers used in the matrices and adhesives of this invention exhibit
adhesive properties on different substrates, such as, for example, dry
substrates like glass and water-swollen poly(2-hydroxyethyl methacrylate)
("pHEMA") on glass, which simulates wet tissues. Typically, the
polymers withstand a maximum stress on a glass substrate of about 1,000 to
about 150,000 Pa, preferably about 10,000 to about 40,000 Pa, and most
preferably, about 12,000 to about 16,000 Pa. The polymers withstand a
maximum stress on a pHEMA substrates of about 600 to about 90,000 Pa,
preferably about 2,500 to about 40,000 Pa, and most preferably about 5,500
to about 8,500 Pa. Thus, the range of adhesive strength is from about 600
to about 150,000 Pa.
The polymers are moldable by hand at a temperature of about 60oC.
or below. Typically, they are moldable at about 4oC. to about
60oC., preferably at about 15oC. to about 50oC.,
and most preferably at about 20oC. to about 30oC. The
degree of moldability at a selected temperature is dependent upon the
characteristics of the polymer selected as well its molecular weight. The
matrix containing the polymer remains moldable after it has been implanted
within the body.
A variety of polymers can be used in the matrices and adhesives of this
invention. The polymers must be biocompatible and susceptible to rapid
biodegradation in order to be replaced by new tissue. The polymers may be
homopolymers, terpolymers, copolymers, blocked copolymers, or blends of
polymers. Bioerodable polymers include polyanhydrides, polyorthoesters,
polyesters (such aS polylactic acid (PL), polyglycolic acid (PG),
polyhydroxybutyric acid, polymalic acid, polyglutamic acid and
polylactones) and poly(amino) acids.
One type of polymer especially useful in the matrices and adhesives of
this invention is a polyester ionomer, more particularly, a non-toxic salt
of a bioerodable carboxy-terminated polyester of the general formula
RO.about.PE.about.COOH or HOOC.about.PE.about.COOH wherein R is hydrogen
or C1 -C4 alkyl and .about.PE.about. is a divalent residue of a
polyester. The polyester can comprise a homopolymer, copolymer, or
terpolymer of biocompatible hydroxy acids, for example, lactic acid,
glycolic acid, .epsilon.-hydroxycaproic acid, and .gamma.-hydroxyvaleric
acid. Alternatively, the polyester can be formed using copolymerization of
a polyhydric alcohol and a biocompatible polycarboxylic acid. Most
typically such copolymers are formed between dihydric alcohols, for
example, propylene glycol for biocompatibility and biocompatible
dicarboxylic acids. Representative carboxylic acids for formation of the
polyesters useful for preparing these polyester ionomers include a Kreb's
cycle intermediate such as citric, isocitric, cis-akonitic, .alpha.-ketoglutaric,
succinic, maleic, oxaloacetic and fumaric acid. Many of such carboxylic
acids have additional functionalities which can enable further
cross-linking of the polymers if desirable.
The polyesters can be further modified, for example, by reaction with a
cyclic carboxylic anhydride to convert residual hydroxy functionality to
the carboxy-terminated forms useful for preparation of these polyester
ionomers.
The carboxy-terminated polyesters used to prepare the polyester ionomers
are selected to have a threshold water solubility between about 0.01 and
about 500 mg/mL of water, preferably about 0.5 to about 350 mg/mL of
water, at ambient temperature. The polyester precursors have a weight
average molecular weight of about 400 to about 10,000, more typically
about 1,000 to about 5,000. Conversion of these compounds by
neutralization with pharmaceutically acceptable bases produces polyester
ionomers having enhanced water solubility relative to the carboxy-terminated
polyester precursors but retaining other polymer functionality.
The polyester ionomers are prepared from mono- or bis-carboxy-terminated
polyesters. Generally, the carboxy-terminated polyester is dissolved in an
organic solvent and neutralized by the addition of a stoichiometric amount
of a physiologically acceptable base. In one embodiment, the
neutralization is carried out with less than a stoichiometric amount of
base to produce a composition comprising a carboxy-terminated polyester
and its corresponding ionomer, the ratio of those components being
dependent on the degree of neutralization. Suitable bases for use in
forming the polyester ionomers include hydroxides of Group Ia or Group IIa
metals including preferably the hydroxides of lithium, sodium, potassium,
magnesium and calcium, as well as physiologically compatible salt-forming
amines. Following neutralization of the carboxy-terminated polyester, the
resulting ionomer can be isolated using standard isolation techniques. the
ionomer is typically dried prior to use in fabrication of implant matrices
and adhesives.
The carboxy-terminated polyesters can be prepared using art-recognized
procedures for polyester synthesis. The carboxy-terminus (or termini) on
such compounds can be formed by reaction of hydroxy functional polyesters
with, for example, a stoichiometric amount of a cyclic anhydride of a
C1 -C6 dicarboxylic acid, such as succinic anhydride.
Bis-hydroxy functional polyesters are readily prepared by reaction of a
dihydric alcohol initiator, for example, propylene glycol or ethylene
glycol, with one or more cyclic hydroxy acid esters, for example lactide,
glycolide or caprolactone. Reaction of such bis-hydroxy functional
polyesters with cyclic anhydrides produces bis-carboxy functional
polyesters that can be used to prepare the ionomers described supra.
The polyester prepolymers used for the preparation of the ionomers can be
prepared using art-recognized polyester-forming reaction chemistry,
typically using, for example, metal catalysts to promote ester-forming
reactions. One problem with the prior art procedures is the difficulty in
removing the metal catalyst from the product polyesters. Removal of the
catalyst is particularly crucial when the polyesters are intended for use
in medical applications.
It has been found that polyesters of hydroxy acids can be prepared in high
yields and high purity with good control over structure/functionality by
reacting the corresponding cyclic esters with a hydroxy functional
initiator at elevated temperatures under substantially anhydrous
conditions. Thus, one preferred method for preparing the polyesters
consists of reacting an initiator, for example, a mono-hydric or dihydric
alcohol, with at least one cyclic hydroxy acid ester under substantially
anhydrous conditions at elevated temperatures. The reaction is preferably
carried out neat (an absence of solvent) at a temperature of about
100-180oC., more preferably about 120-1600oC. The term
"substantially anhydrous conditions" means that routine efforts
are made to exclude water from the reaction mixture and can typically
include such steps as pre-drying the reaction vessel with heat and
carrying out the reaction under drying conditions.
The structure of the polyester is controlled by selection and
stoichiometry of the cyclic hydroxy acid ester reactant(s) and the amount
of initiator used with lower relative initiator amounts leading to higher
average molecular weight product and higher relative amounts of initiator
leading to lower average molecular weight product.
The hydroxy functional initiator can either be a monohydric alcohol, for
example a C1 -C4 alkanol, or a di-or polyhydric alcohol.
Alternatively, the hydroxy functional initiator can be a hydroxy acid, for
example glycolic acid. The product hydroxy-terminated polyesters can be
converted to a carboxy-terminated polyester that can be used to prepare
the polyester ionomers by reaction with a stoichiometric amount of a
cyclic anhydride.
The method for preparing polyester polymers for use in preparing the
polyester ionomers can be carried out as well in the presence of a cyclic
carboxylic acid anhydride to provide directly the corresponding carboxy
terminated polyester compound. The reaction is carried out under the same
conditions described supra for preparing the polyester. Most typically the
reaction is carried out using about equimolar amounts of a
monohydricalcohol initiator and the cyclic anhydride. Where the initiator
is a dihydric alcohol, the molar ratio of the cyclic anhydride to the
initiator is preferably raised to about 2:1.
Preferred polyester ionomers are those made up of lactide, glycolide and
caprolactone or valerolactone. Polymers of lactide/glycolide/caprolactone
(PLGC) are especially beneficial. PLGC terpolymers having a molecular
weight in the range of about 1,000 to 3,000 are especially preferred.
Terpolymers wherein the lactide and glycolide each make up about 35-45% of
the terpolymer, and the caprolactone or valerolactone make up about 10 to
about 30% of the terpolymer are particularly useful.
Selected poly(amino acids)are another type of polymer useful in the
matrices and adhesives of this invention. Certain poly(amino acids)
exhibit adhesive properties toward connective tissue, such as cartilage
and bone. The poly(amino acid) can be: (1) a classic poly(amino acid) of
the formula H2 N--Q--COOR2 in which Q is the divalent residue of
a polypeptide and R2 is H, a metal cation, or ammonium, or (2) a
pseudo-poly(amino acid).
The matrix may comprise two or more different poly(amino acids), each of
the formula H2 N--Q--COOR2 wherein:
Q is a divalent residue of a polypeptide formed from 1 to 3 species of
amino acids;
the amino acid components of Q are represented by the formula aX +bY +cZ;
wherein a, b, and c represent the respective mole fractions of the amino
acids X, Y, and Z; a=0 to 1, b=0 to 1, and c >0 but <1; and a+b+c=1.0;
X is selected from glutamate, asparagine, aspartate, and glutamine;
Y is selected from lysine and arginine; and
Z is selected from cysteine, methionine, serine, threonine, glycine,
alanine, valine, leucine or isoleucine.
Alternatively, the matrix may comprise a divalent or multivalent monomer
and a poly(amino acid) of the formula H2 N--Q--COO2 as defined
supra wherein the Q polypeptide is formed from 1 to 3 species of amino
acids.
A wide variety of polypeptides in a wide variety of ratios may be used to
form the useful poly(amino acids). The polypeptides are available
commercially from Sigma Chemical Company, P.O. Box 14508, St. Louis, Mo.
63178.
Certain amino acid homopolymers, however, are not useful in the matrices.
For example, amino acids with aliphatic side chains do not interact well
enough with biological surfaces. They may, however, be used as chain
extenders or modulators, along with cysteine, methionine, serine, and
threonine, in mixed polymers. Amino acids with aromatic side chains
exhibit low rates of diffusion in the body and are, therefore, not
suitable to be components of selected poly(amino acids). Histidine is also
not a suitable component due to its limited interaction with biological
surfaces. Histidine may, however, be used to complex with the polyamino
acids as a monomer.
Particular divalent or multivalent monomers may be used in combination
poly(amino acids) in the matrices. Amino acids with two or more positive
charges at physiological pH, such as lysine, arginine, or histidine, form
complexes with poly(amino acids) bearing negative charges at physiological
pH. Likewise, amino acids with two or more negative charges, such as
aspartate or glutamate, can form complexes with poly(amino acids) bearing
positive charges.
In the pseudo-poly(amino acids) that can be selected, the dipeptide
monomers are covalently bound through other than normal peptide linkages.
Pseudo-poly(amino acids) suitable for use are those having the requisite
adhesive character. They can be prepared using the chemistry described,
for example, in Kohn, J. and Langer, R., Polymerization Reactions
Involving the Side Chains of .alpha.-L-Amino Acids, J. Amer. Chem. Soc.,
109, 917 (1987) and Pulapura, S. and Kohn, J., Biomaterials Based on
"Pseudo"-Poly(Amino Acids): A Study of Tyrosine-Derived
Polyiminocarbonates, J. Polymer Preprints, 31, 23 (1990), which are
incorporated by reference. The pseudo-poly(amino acids) can be used alone
or in combination with a classic poly(amino acid) or with a different
pseudo-poly(amino acid).
As discussed supra, the composition of the polymer, as well as the
molecular weight and physical properties, can be varied. Those in the art
will also appreciate that compounds can be mixed into, or polymerized
with, the polymer as required for additional strength or other desirable
physical properties, using materials known in the art. For example, TCP or
other ceramic-type materials that provide increased viscosity can be added
to the composition.
The dissolution rate of polymers such as the PLGC terpolymers can be
varied by end group modification. For example, PLGC terpolymers with OH
end groups degrade very slowly; PLGC terpolymers wherein the OH end groups
have been partially neutralized, e.g., by neutralization of about 40 to
60% of the end groups with sodium hydroxide, degrade at a moderately slow
rate; and PLGC terpolymers wherein most the OH end groups have been
neutralized, e.g. by sodium hydroxide, degrade within a few days.
Exemplary end groups are OH and COONa+, but any ion or functional group
that can be placed on the polymers could be used. The amount of end group
modification can have a dramatic effect on the dissolution rate.
In addition to end group changes, variations of molecular weight and
composition can be selected to prepare suitable compositions. Increases in
molecular weight increase the time to dissolution. Also, blending in a
high NW polymer will increase the time to dissolution, or blending in a
low MW polymer will decrease the time.
In general, when the matrix is used to repair bone defects, the polymer is
selected to degrade over a period of three hours to two years. Preferably,
the polymer will degrade in about one month, most preferably in about two
weeks. The desired degradation time will depend on the nature of the
repair site, including the local tissue type, the support function being
served by the implanted matrix, and the nature and concentration of the
bioactive component, if any, in the implant matrix. Targeted degradation
times can be achieved by selection of polymer/filler combinations on an
individual basis.
In the matrix, the polymer may be combined with a bioactive agent, one or
more fillers, or both. When the matrix contains a filler, it typically
contains about 1 to about 90 weight percent filler, preferably about 30 to
about 70 weight percent, and most preferably about 35 to about 50 weight
percent of filler.
The filler may be particulate, fibrous, organic, inorganic or a mixture of
organic and inorganic. Suitable fillers include bone chips, tricalcium
phosphate, hydroxylapatite ("HA"), small intestine submucosa
("SIS" as described in U.S. Pat. Nos. 4,902,508, issued Feb. 20,
1990, and 4,956,178, issued Sep. 11, 1990), bioglass granules, synthetic
polymers, calcium carbonate, calcium sulfate and collagen, or other
extracellular matrix compound, or various mixtures thereof.
When the filler is particulate, the average particle size is from about 20
.mu.m to about 2,000 .mu.m, more preferably about 75 to about 700 .mu.m,
and most preferably, about 100 .mu.m to about 500 .mu.m.
As discussed supra, the implant matrix may contain a bioactive agent or
agents. A bioactive agent is a compound or material that affects the
living cells in its surrounding environment, e.g., it acts to enhance the
healing process.
Bioactive agents preferred for use in the present invention are growth
factors, growth factor binding proteins or cells. Examples of suitable
growth factors include: a fibroblast growth factor, a transforming growth
factor (e.g., TGF-.alpha.1), a bone morphogenetic protein, epidermal
growth factor, an insulin-like growth factor or a platelet-derived growth
factor.
Examples of growth factor binding proteins are insulin-like growth factor
binding proteins (IGFBP's) such as IGFBP's 3 and 5. Examples of suitable
cells include bone marrow cells and mesenchymal stem cells. The bioactive
material can also be an osteogenic agent which stimulates or accelerates
generation of bone upon implantation into a bone defect site. Examples of
osteogenic agents include demineralized bone powder, morselized cancellous
bone, aspirated bone marrow, bone forming cells, and other bone sources.
The bioactive agent may also be an antibacterial substance. Examples of
useful antibacterial agents include gentamicin and vancomycin.
When a bioactive agent is included in the matrix or adhesive, it is
incorporated in amounts of from about 10-5 % to about 33% by weight
of the matrix. Typically, the agent is incorporated at a rate of from
about 10-2 % to about 20% by weight of the matrix. A preferred rate
of incorporation is from about 10-1 % to about 5% by weight.
When the bioactive agent is a growth factor, it is generally incorporated
into the matrix or adhesive in amounts from about 10% to about 1% by
weight of the matrix. When cells are the active component, the range is
from about 0/5% to about 50% by weight. When using an agent such as
demineralized bone, bone marrow and the like, the range is preferably from
about 5% to about 95% by weight. For TGF-.alpha.1 the preferred range
is from about 10-4 % to about 0.05% of TGF-.alpha.1 by weight of
the matrix.
The percent of bioactive agent should be such that it will release from
the implanted matrix in vivo in an effective manner, generally over a
period of from about a day to about 30 days and longer, depending on the
nature and application of the composition.
The release rate of a bioactive agent, such as TGF-.alpha.1, can be
varied by modification of the polymer as discussed supra, e.g., by varying
its end groups, molecular weight or composition.
Other agents that may be added to the matrix include: an extract from
whole blood, packed red cells, platelets, plasma (fresh or fresh frozen),
serum, skin, bone, cartilage, tendon or microorganisms; synthetic
proteins, etc. Suitable proteins can be any one of a wide variety of
classes of proteins, such as keratins, collagens, albumins, globulins,
hormones, enzymes, or the like. The material can be simple peptides,
simple proteins, or conjugated proteins, such as glycoproteins,
mucoproteins, lipoproteins, heme proteins, nucleoproteins, or the like.
Antioxidants may also be included in the matrix. Antioxidants suitable for
use include tocopherol, citric acid, butylated hydroxyanisole, butylated
hydroxytoluene, tert-butylhydroquinone, propyl gallate, sodium ascorbate,
and other antioxidants which are "generally recognized as safe"
by the Food and Drug Administration.
Thus, the implant matrices can be prepared by blending the polymer with
one or more bioactive agents and optionally other excipients, for example,
additives to optimize retention of biological activity and polymer
functionality during sterilization, and then by sterilizing and packaging
the implant formulation for surgical use.
Sterilization can be accomplished by radiation with about 1 to about 3
mRad of gamma radiation or electron beam radiation. If the bioactive agent
is a protein or peptide, biological activity can be optimized during
sterilization by including in the formulation 1) an extraneous protein,
for example albumin or gelatin; and 2) a free radical scavenger
(antioxidant), for example propyl gallate, 3-tert-butyl-4-hydroxyanisole (BHA)
or ascorbic acid, in amounts effective to retard radiation-induced
degradation of the biologically active peptide. The sterilization is
preferably conducted at low temperature, for example -70oC.
When a filler is used in the matrix with a biologically active peptide or
protein, it is advantageous to form a mixture of the biologically active
compound and an extraneous protein such as albumin or gelatin, and coat
the filler with that formulation prior to blending the filler into the
polymer.
Preferred matrices for bone repair include the following:
Range of
Most Preferred Preferred
Ingredient Amount (mg) Amount (mg)
TCP (or SIS) 100 10-500
Polymer* 200 20-500
Gelatin 10 1-100
TGF-.beta.1 and/or 10-2 10-4 -10-1
Cells 100 10-200
Antioxidant 2 0.5-50
*Preferred Polymer: PLGC COONa - 40:40:20 (MW = 2000)
The implant matrices of this invention can be prepared using standard
formulation techniques. If the matrix includes a bioactive agent, the
polymer can be mixed with the agent or used to encapsulate it, again using
known methods such as mixing and compressing and microencapsulation.
This invention also provides an implantable article of manufacture for use
in the release of a bioactive agent into a physiological environment
comprising a biocompatible tissue-adherent implant matrix of this
invention and one or more bioactive agents. Preferred implantable articles
are those wherein the bioactive agent is a growth promoting factor.
Although the polymers have been described for use in repairing tissues
such as bone and cartilage and in a delivery matrix for a bioactive agent
in vivo, these descriptions are illustrative only and are not intended to
be limiting in any way. There are many other applications for the
bioerodable adhesive polymers of this invention.
For example, the polymers can be used in the treatment of bone tumors.
Such treatment typically involves excision of the tumor as well as
portions of the surrounding bone, leaving a large cavity in the bone. A
graft using autogenous bone (bone harvested from another site in the
patient's body) is the conventional and accepted technique for filling
such bony defects. Although use of autogenous bone provides rapid
incorporation of new bony ingrowth into a bone cavity, this procedure is
associated with a morbidity caused by the required surgical exposure
needed to harvest the patient's bone. Moreover, some patients,
particularly osteoporotic individuals, have very limited amounts of bone
that are appropriate for use as a graft.
Alternatively, allografts, i.e., bones taken from other individuals, may
be used as bone-grafting material. There are certain risks associated with
such allografts, however, including the transfer of infections and even
unrecognized malignant cells from the harvested patient to the grafted
patient as well as the problem of immunologic barriers between all
individuals. Furthermore, these processes are complicated and
labor-intensive. Thus, the implant matrices of this invention offer a
distinct improvement over traditional treatments for bone tumors.
The polymers used in the matrices and adhesives of this invention are
typically prepared so that they form a viscous adhesive rather than a
conventional solid. When the polymer is mixed with a particulate filler to
form the biocompatible matrix or adhesive, the polymer can be used to coat
the particles of filler. An example of a suitable particulate filler is a
ceramic such as TCP. When the particles are coated with the polymer
adhesive, they form a self-adherent dough-like substance that can be
conveniently molded to fit surgically into bone defects. When a bioactive
agent, such as a protein growth factor, is to be included in the matrix,
it can be absorbed onto the particles of the biocompatible solid filler
prior to being coated with the polymer adhesive.
This invention also relates to improvements in methods of repairing bone
or cartilage using a bioerodable implant matrix, wherein the improvement
comprises using a tissue-adherent matrix of this invention to repair the
bone or cartilage.
Preferred improvements are those wherein the matrix contains a bioactive
agent, particularly those wherein the bioactive agent is a
growth-promoting factor.
When using a matrix of this invention to repair bone or cartilage, a
surgeon, physician or other caregiver first determines the size of the
cavity or void to be filled, or the dimensions of the repair site, and
removes the appropriate amount of polymer adhesive matrix from packaging.
Typically, the packaging is a barrier package which prevents water vapor
from contacting the polymer in the composition; however, it is understood
that the packaging may be any one of a wide variety of containers.
Following removal from the packaging, the surgeon then molds the adhesive
implant matrix at ambient temperature into dimensions compatible with the
repair site. In the case of bone repair, the matrix is molded to the
dimensions of the cavity or void to be filled. In the case of connective
tissue repair, it is molded to fit the dimensions of the repair site. The
adhesive matrix is then applied to the cavity or repair site in a manner
which permits it to adhere to the bone or cartilage for a time sufficient
to effect its repair. Typically, the surgeon presses the molded matrix
against the damaged, and often wet, tissue. Because the matrix has
adhesive properties, when it is applied to the surrounding bone or
connective tissue with pressure, it will stick and remain in place long
enough to effect repair of the bone or tissue.
When the matrix contains a bioactive agent, it is typically implanted in a
site in the body where a concentration of the bioactive agent would be
beneficial. Thus, for example, in the treatment of an osteoporosis-induced
fracture involving a void or bony defect, an implant matrix containing a
growth-promoting agent is molded to conform to the bone defect or cavity
and is inserted by the surgeon at that location. Similarly, the matrix can
be implanted or injected into soft tissue for sustained drug release.
Claim 1 of 7 Claims
What is claimed is:
1. A pressure sensitive adhesive for tissue repair comprising an .alpha.-hydroxycarboxylic
acid terpolymer that has an average molecular weight of 1,000 to 3,000,
exhibits an adhesive strength of about 600 to about 150,000 Pa and has a
water solubility of 0.01 to about 500 mg/ml at about 25oC.,
wherein the terpolymer is poly(lactide/glycolide/caprolactone) and
comprises about 35-45% lactide, about 35-45% glycolide, and about 10 to
about 30% caprolactone.
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