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Title: Process for the extraction of valerian root United States Patent: 6,383,526 Inventors: Andrews; Michael J. (San Diego, CA); Basu; Amaresh (San Diego, CA)Assignee: Ancile Pharmaceuticals, Inc. (San Diego, CA) Appl. No.: 620801Filed: July 21, 2000 A process for preparing a pharmaceutically-active extract of the root of a plant of the family Valerianacae, specifically, Valeriana officinalis L., is described. This process comprises the steps of adding the roots to an alcoholic extraction solvent to form a mixture, wherein the alcoholic extraction solvent comprises between approximately 50% to approximately 100% (v/v) in a remainder of water, and heating the mixture to a temperature of between approximately 70oC. to approximately 80oC. for a period of at least approximately two hours. By this process valerenic acid is obtained in the extract, and the extract has a content of valepotriates and valepotriate degradation products or derivatives that is substantially reduced with respect to the content of valepotriates in the roots, and has a content of valerenic acids that is not substantially reduced with respect to the content of valerenic acids in the roots. Also preferably, the content of volatile oils in the extract is also not substantially with respect to the content of volatile oils in the roots. A pharmaceutically-active extract of the root of a plant of the family Valerianaceae is also described. This extract is obtained by a process comprising the steps of adding the roots to an alcoholic extraction solvent to form a mixture, wherein the alcoholic extraction solvent comprises between approximately 50% (v/v) to approximately 100% (v/v) in a remainder of water, and heating the mixture to a temperature of between approximately 70oC. to approximately 80oC. for a period of at least approximately two hours. This extract may be used in the formulation of an ingestible form, preferably exhibiting sedative and/or muscle relaxant, and/or anxiolytic activity. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One objective of the present invention is to provide a
process by which valerenic acid and its derivatives (e.g.,
acetoxyvalerenic acid and hydroxyvalerenic acid) are isolated in an
extract of the roots of plants of the Valerianaceae family. More
specifically, plants of the species Valeriana officinalis L. are used.
Another, objective of the present invention is to provide a process by
which valepotriates (iridoids) are substantially reduced in an extract
with respect to their content in the roots, and preferably are not
purified and/or isolated in an extract of the above-described roots.
Another objective of the present invention is to provide a relatively
inexpensive process that can be performed at commercial scale for the
production of an extract having valerenic acids specifically, and
valerenic acid and its derivatives (for example, acetoxyvalerenic acid and
hydroxyvalerenic acid) generally, from the above-described roots. Another
object of the present invention is to provide an extract process through
which the extracted roots may be chemically identified as the roots of
Valeriana officinalis L. Yet another object of the present invention is to
provide a process for preparing a medicament containing an extract of the
above-described roots. In the preferred embodiment of the extraction
process of the present invention, but not necessarily in all embodiments
of the extraction process of the present invention, these objectives are
simultaneously met. Most preferably, the extract process of the present
invention significantly reduces the amount of valepotriates in the extract
and the amount of valerenic acid and/or valerenic acids is unaltered in
the extract when compared to known processes. Diene Valepotriates
R1 R2 R3
Valtrate COCH2 CH(CH3)2 COCH2 CH(CH3)2
COCH3
Isovaltrate COCH2 CH(CH3)2 COCH3 COCH2
CH(CH3)2
Acevaltrate COCH2 C(CH3)2 OCOCH3 COCH2
CH(CH3)2 COCH3
Monoene Valepotriates
R1 R2 R3
R4
Didrovaltrate COCH2 CH(CH3)2 COCH3 COCH2
CH(CH3)2 H
IVHD COCH(OCOCH2 CH(CH3)2)CH(CH3)2
COCH2 CH(CH3)2 COCH3 OH
While valepotriates may contribute to the pharmaceutical activity of
valerian extracts, valepotriates and their decomposition products are also
potentially dangerous. For example, valepotriates have been shown to be
cytotoxic in vitro, and exhibit potential mutagenic activity. See Von der
Hude W., Scheutwinkel-Reich M., Braun R., and Dittmar W. "In vitro
mutagenicity of valepotriates" Arch Toxicol 56 (1985) 267-71; Von der
Hude W., Scheutwinkel-Reich M., and Braun R. "Bacterial mutagenicity
of the tranquilizing constituents of Valerianaceae roots." Mutat Res
169 (1986) 23-7). Also, orally-administered valepotriates reach the brain
and other organs in vivo, and have been shown to be capable of
irreversibly alkylating DNA and proteins (Wagner, H. and Jurcic, K, Planta
Med. (1980) 38:366-376). As cytotoxic and mutagenic effects have been
reported for the valepotriates the present invention provides a method of
control for the levels of this class of compounds. This process comprises
adding the ground roots to an alcoholic extraction solvent and heating to
a temperature between 70oC. and 80oC. for a period of at
least three hours. By this process the extract contains valerenic acids
but has levels of valepotriates that are substantially reduced compared to
the content of valepotriates that occur naturally in the roots of the
plant.Valepotriates are not unique to the genus officinalis, but are known constituents of most Valeriana species. V. officinalis mainly contains valepotriates of the diene type (valtrate, isovaltrate, and some acevaltrate), whereas both V. wallichii and V. edulis also contain considerable amounts of the monoene type (didrovaltrate and isovaleroxyhydroxydidrovaltrate). See Houghton, 1997. A few studies explored the content of different valepotriates in V. officinalis root. The studies indicate that only the diene valepotriates, valtrate and isovaltrate, are present in significant amounts, and all other valepotriates are present in trace amounts (see Table 1, below). TABLE 1
Content of Valepotriates in Dried V. officinalis Roots
Content in dried root
Valepotriate (%) Reference
Valtrate 0.095-0.95 Granicher et al., 1995;
Sener et al., 1987
Granicher et al., 1995;
Isovaltrate 0.05-0.63 Hazelhoff et al., 1979;
1981; Sener et al., 1987
Acevaltrate 0.02 Hazelhoff et al., 1979
Granicher et al., 1995;
Didrovaltrate 0.01-0.02
Sener et al., 1987
IVHD 0.055 Granicher et al., 1995
In addition, according to a preferred aspect of the invention, a lower limit for total valepotriates in the extract may be set as a process condition. For example, valtrate and isovaltrate may be quantitatively monitored because they are present in significant quantities in the V. officinalis biomass. Total valepotriate levels in the extract produced by the current process should preferably be <0.1%. This ensures that the current extraction process consistently reduces valepotriates in the extract regardless of the starting concentration in the original biomass. Major decomposition products of the valepotriates are the baldrinals, including baldrinal (from valtrate and acevaltrate) and homobaldrinal (from isovaltrate). See Bos, 1996; Houghton, 1997. As described in Bos (1997), the baldrinals are chemically reactive and may subsequently form polymers, although no evidence of polymerization was provided. Chemical structures of exemplary baldrinals are provided below. R
Baldrinal COCH3
Homobaldrinal COCH2 CH(CH3)2
Genotoxicity has been reported for both baldrinal and homobaldrinal. The
compounds showed direct mutagenic effects in vitro in the AMES assay and
the SOS-chromo-test (von der Hude, et al. 1986). In addition, metabolic
degradation of 14 C-methacetin was distinctly inhibited in vivo by
baldrinal (26 mg/kg) and homobaldrinal (31 mg/kg) administered either IP
or PO to mice (Braun et al., Studies on the effects of Baldrinals on
hemopoietic cells in vitro, 1986; 52: 446-450), indicating decreased liver
function.Accordingly, it is desirable to eliminate, or substantially reduce the level of, valepotriates and valepotriate decomposition products, such as baldrinals, in valerian extracts with respect to the levels of valepotriates in the root or biomass. The extraction method of the present invention achieves this objective, while simultaneously achieving the objective of extracting a measurable quantity of valerenic acid as described above. Definitions As used herein, the term "valerian" refers to any plant of the Valerianaceae family possessing extractable valerenic acid in its roots, and therefore refers, at least to, the plant designated Valeriana officinalis L. or alternatively herein, V. officinalis L. This species includes all recognized subspecies of Valeriana officinalis L. Some of these subspecies are also commonly referred to, in alternative taxonomic systems, as: Valeriana exaltata J. C. Mikan, Valeriana nitida Kreyer, Valeriana palustris Wibel, Valeriana wolgenis Kazak, Valeriana grossheimii Vorosch, Valeriana collina Wallr, Valeriana Rossica P. A. Smirn, Valeriana spryngini P.S. Smirn, Valeriana angustifolia Tausch, Valeriana tenuifolia Vahl, Valeriana wallrothii Kreyer, Valeriana ucrainica Demjan, Valeriana sambucifolia J. C. Mikan, Valeriana excelsa Poir, and Valeriana officinalis L.subsp. excelsa (Poir.) Rouy. Plants of the species Valeriana officinalis L. may be characterized as follows: These plant grows from a short rhizome to 2 m high, flowers, and then dies back again in the winter. These plant has pinnately-divided leaves with six to ten pairs of lance-shaped leaflets, and bears many small white or pink flowers in a dense head of several stalked clusters. These heads bare small (5 mm) tapered seeds. As used herein, the term "valerian extracts" most generally refers to the composition isolated from the roots of plants of the Valerianaceae family according to a specified extraction procedure, and preferably refers to the composition isolated from the roots of valerian or Valeriana officinalis L. according to a specified extraction procedure. These extracts comprise essential oils, valerenic acids, valepotriates (iridoids), kessane derivatives, valeranone, valerenal, fatty acids, carbohydrates and certain amino acids. As used herein, the term "valerenic acids" refers to all chemically stable derivatives of valerenic acid. In its most limited, and preferable, connotation, this term refers to valerenic acid, acetoxyvalerenic acid, and hydroxyvalerenic acid (these three compounds, in aggregate, are also referred to herein as "VAas"). These compounds, either individually, in the aggregate, or based on their respective ratios, may be used as standards to evaluate the extract processes herein described and/or to evaluate the plant from which the extracted roots have been obtained. Valerenic acid, in particular, may be used to verify that the roots extracted are of the species Valeriana officinalis L. Valerenic acid (also referred to herein as "VA") is represented by the formula C15 H22 O2, has a molecular weight of 234.33 amu, a UV .lambda.max at 218 nm with a log .epsilon. of 4.232, and an [.alpha.]20D of -117.8o (c=1.64, EtOH). Acetoxyvalerenic acid (also referred to herein as "AVA") is represented by the formula C17 H24 O4, has a molecular weight of 292.35 amu, a UV .lambda.max at 217 nm with a log .epsilon. of 4.184, and has an [.alpha.]20D of 36.7o (c=1.15, EtOH). Hydroxyvalerenic acid (also referred to herein as "HVA") is represented by the formula C15 H22 O3, has a molecular weight of 250.34 amu, a UV .lambda.max at 212 nm with a log .epsilon. of 4.305, and has an [.alpha.]20D of -98.4o (c=0.63, EtOH). Accordingly, UV measurements at 220 nm may be used to determine the content of the valerenic acids in a given sample or aliquot. As used herein, the term "valepotriates" (these compounds, in aggregate, are also referred to herein as "VPs") refers to all chemically unstable, thermolabile triesters of polyalcohols having an iridoid structure that may be found in the roots of members of the Valerianaceae family. The most typical valepotriates, as that term is used herein, are the diene-type valepotriates, valtrate, acevaltrate, and isovaltrate. The decomposition products of valepotriates, for example, baldrinal and homobaldrinal are not within the definition of "valepotriates," but may be referred to as "valeportriate derivatives" or "valepotriate decomposition products." UV measurements at 200, 254, and 320 nm are preferably used to determine the content of valepotriates in a given sample or aliquot. As used herein, the term "volatile oils" refers to all oils in V. officinalis that are volatile, for example valerenal, valerenol, camphene, bornyl derivatives, myrtenyl acetate, and kessane derivatives. As used herein, the term "isolated" refers to the state of being free of other, dissimilar compounds with which the extracted components of the invention will normally be associated in their natural state, so that upon being "isolated" the pharmaceutically-active components comprises at least about 0.25%, about 0.5%, about 1%, about 2%, about 4%, about 5%, about 10%, about 20%, about 50%, and at least about 75% of the mass, by weight, of a given sample. As used herein, the term "water" refers to water, and preferably to potable water, which term includes purified and/or de-ionized water (DIW). Water, as used herein, may have dissolved within it a significant amount of any water-soluble solute, such as a salt or a sugar. As used herein, the term "alcoholic" refers to a process of or an extract obtained from extraction in an alcoholic extraction solvent containing a significant percentage of alcohol. "Alcoholic extraction solvent" refers to extraction solvent having greater than approximately 10% alcohol by volume, and preferably refers to extraction solvents having at least approximately 25%, 30%, 35%, 40%, 45%, or preferably 50% alcohol by volume. Most preferably, "alcoholic extraction solvent" refers to an extraction solvent having alcohol content equal to or greater than approximately 70% by volume, and includes solvents that are 100% alcohol. Preferable, "alcoholic extraction solvent" refers to any C1 -C6 alcohol, for example, methanol, ethanol, butanol or propanol, or any combination thereof, and most preferably refers to denatured ethanol (approximately 95% ethanol and approximately 5% methanol) The term "ethanol" should be understood as referring to denatured alcohol unless specifically identified otherwise. As used herein, the term "roots" refers to all of subterranean portion of a specifically or generically identified plant, including, but not limited to, the roots, the rhizomes, and the stolons of the specifically or generically identified plant. Where the term "roots" is not modified by a specifically or generically identified plant, it will be understood that the term refers to the roots of the species, and sub-species of, Valeriana officinalis L. Extraction Processes The extraction processes provided herein most generally involve heating a mixture of the roots and an alcoholic extraction solvent for an extended period of time to obtain valerenic acid and valerenic acid derivatives in the extract, and to significantly reduce the amount of valepotriates in the extract. These processes, when compared to currently known processes, significantly reduce the amount of valepotriates in the valerian extract, while maximizing the amount of valerenic acid and of valerenic acid derivatives. It is contemplated that the extract, isolated according to the method of the present invention, may ultimately be used for a pharmaceutically active formulation. The method includes an extraction process. An overall method for preparing such a pharmaceutically active formulation is described to place the extraction process in the context of the preparation of the pharmaceutically active formulation. The following five steps comprise a preferred method for preparing such a formulation: Pre-Extraction Processing of the Root, Extraction, Drying and Milling of the Drug Substance, and Formulation of a Tablet or Capsule. Additional or alternative steps, as well as the use of different pharmaceutical formulations, may be added without departing from this process. Pre-Extract Processing of the Root The roots may be prepared for extraction by grinding, chipping, or pulverizing to a powder in a hammermill, or like an instrument, as will be appreciated by those of skill in the art. After such pre-extraction processing, preferably at least 70%, 75%, or 80%, and most preferably 85% or 90% of the mass of the roots pass through a Tyler 20-mesh screen. Also preferably, the raw or processed roots are stored in a durable non-reactive, preferably plastic, and more preferably polyethylene, container or containers. These containers may be doubly-lined with bags of like material and closed or closeable with a lid composed of like material. Extraction The valerian root, whether, as preferred, processed as described above or in an unprocessed state, may be added to an extraction solvent. Most preferably, the root is added in a ratio of approximately one kilogram to approximately five liters of extraction solution. The extraction solvent preferably is an alcoholic extraction solution, comprising between approximately 30% to approximately 100% (volume/volume; v/v) alcohol and between approximately 70% (volume/volume; v/v) to 0% (v/v) water. Preferably, the alcoholic extraction solvent comprises approximately 50% to approximately 100% (v/v), approximately 55% to approximately 95% (v/v), approximately 65% to approximately 85% (v/v), and approximately 65% to approximately 75% (v/v) alcohol. Specifically, the alcoholic extraction solvent may comprise approximately 50% (v/v), approximately 60% (v/v), approximately 70% (v/v), approximately 80% (v/v), approximately 90% (v/v) alcohol and approximately 100% alcohol. The alcohol used in the alcoholic extraction solvent is fully miscible in water, and is preferably denatured ethanol (95% ethanol+5% methanol), but may be any C1 -C6 alcohol, including but not limited to methanol, ethanol, n-butanol, isobutanol, n-propyl alcohol, and isopropyl alcohol. The mixture of root and alcoholic extraction solvent may be stirred by any mechanical device conventionally known for such purpose, including but not limited to an overhead stirrer, a magnetic stirrer assembly, and/or a built-in stirrer, and may be suitable for or adapted to the particular extraction vessel employed. The mixture may be heated to between approximately 65oC. and 85oC., and more preferably between approximately 70oC. and 80oC., or alternatively, the temperature of reflux. Specifically, the mixture may be heated to 50o, 55o, 60o, 65o, 70o, 75o, 77o, or 80o or reflux. Various conventional methods may be used to heat the mixture, including but not limited to heating mantels or other resistive heating coils. Preferably, the mixture is heated to any of the above-described temperature for at least one, one and one-half, two, two and one-half, three, three and one-half hours, four, or up to five hours. These durations, most preferably the latter three durations, are selected to significantly reduce the level of valepotriates relative to the initial value, preferably at least a 50% reduction. (Final Value/Initial Value=Percent Reduction). More preferably the reduction is by 60%, 70%, 75%, 80%, 90%, 95%, and most preferably 100% of the detectable level of valepotriates. In the latter case, the valepotriate level is not detectable by conventional techniques. The final valepotriate level may be obtained and may also be compared to that found in commercial valerian extracts. Optionally, the mixture may then be cooled, preferably to room temperature or alternatively to a temperature above room temperature, including 30oC., 35oC., 40oC., 45oC., and 50o C. The solids may then be separated from the liquid (by filtration or centrifugation or any other conventional method for separation) . The extraction vessel and the separated solids may be rinsed with the extraction solvent, described above. For such a rinse, from approximately four liters, three liters, two liters, or preferably one liter of extraction solvent may be used for each kilogram of root initially extracted. Also optionally, the filtrate containing the extracted material may be concentrated to an oily consistency under reduced pressure, including approximately 0.9, 0.8, 0.7, 0.6, and 0.5 atmospheres (atms), at a temperature above room temperature, including 30oC., 35o C., 40oC., 45oC., and 50oC. Optimally, a final volume of approximately 0.15 liters for each kilogram of root extracted is obtained. Addition of Excipient to Facilitate Drying The concentrate may be mixed with an excipient to facilitate drying. The excipient may be chosen from any commercially-available excipient or mixtures thereof, but is preferably selected from the following: maltodextrin-NF, tricalcium phosphate, silicon dioxide, dicalcium phosphate, microcrystalline cellulose, silicified microcrystalline cellulose, various ion exchange resins as will be understood by those of skill in the art, PVP/citrate, sodium citrate, pre-gelatinized corn starch (also known as Starch 1500), polyethylene glycol (PEG), sugar/polyol (also known as mannitol), TRIS buffer, sodium bicarbonate, porous silica, and combinations of the above-listed excipients and/or buffers, or other conventional excipient and any combination or mixture thereof as will be recognized by those of skill in the art. After addition of the excipient, the excipient will preferably comprise between approximately 10% and 40%, and more preferably between 20% and 25%, of the drug substance. Drying and Milling of the Drug Substance The concentrated valerian extract and excipient, if added, is dried under reduced pressure, including approximately 0.9, 0.8, 0.7, 0.6, and 0.5 atms, at a temperature slightly above room temperature, including 30oC., 35oC., 40oC., 45oC., and 50oC. Optimally, the drying is continuous until water content is equal to or less than less than 15%, 10%, or 5%, as measured by Karl Fischer analysis. The dried mixture may then be milled to a target of 80%, 85%, 90%, or 95% by weight passing through a size-exclusion screen of 60-mesh, 70-mesh, 80-mesh, 90-mesh, or 100-mesh. Optionally drying of the extract may be accomplished by spray drying or any other conventional drying method as will be understood by one of ordinary skill in the art. Certain of the constituents of V. officinalis L have been identified as sesquiterpenes (in the volatile oils) and iridoids (known as valepotriates). The total content of volatile oil varies widely within a single species, and also may vary between different species. The oil typically consists of mixtures of monoterpene and sesquiterpene derivatives. The amount of valepotriates also varies. The process of the present invention has been shown to reduce the amount of valepotriates when compared to currently practiced valerian extraction processes. When verifying the plant source and process of the extraction process of the present invention, valerenic acid, acetoxyvalerenic acid, and hydroxyvalerenic acid are preferably used as marker compounds for analysis of the extract and later formulations based on the extracts. The process of the present invention significantly reduces the amount of valepotriates, while optimizing the yield of valerenic acid, acetoxyvalerenic acid, and hydroxyvalerenic acid either alone or in the aggregate. Active constituents of the extract of the present invention include, but are not limited to, valerenic acid and its derivatives (for example, acetoxyvalerenic acid and hydroxyvalerenic acid), kessane derivatives, valeranone, valerenal, small chain carboxylic acids, fatty acids and amino acids; the extract may also contains sugars and trace amounts of other aliphatic acids, alkaloids, phenolic acids, flavonoids, free fatty acids, sugars, and salts. The present invention is herein described in detail through a variety of examples. It will be understood by those skilled in the art that the invention is not limited to the specific examples provided herein. Furthermore, although various amounts of plant material, specifically, V. officinalis L roots, and various other parameters under which extractions are performed, including specific pH conditions, temperatures, durations, and extraction solvents, are specified in the following examples, it will be understood by those skilled in the art that the invention is not limited to these specific plants, and these specific amounts and/or parameters. It will also be understood by those skilled in the art that the amount or type of plant material, the pH, temperature, solvent, and/or duration of extraction may be varied, and that the resultant process will still achieve one or more of the objectives of the invention. Claim 1 of 42 Claims What is claimed is:
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