Title:  Ovo delivery of an immunogen containing implant

United States Patent:  6,682,754

Issued:  January 27, 2004

Inventors:  Emery; Daryll A. (New London, MN); Straub; Darren E. (New London, MN)

Assignee:  Willmar Poultry Company, Inc. (Willmar, MN)

Appl. No.:  449271

Filed:  November 24, 1999

Abstract

The disclosure provides a method for administering an agent to an avian species by in ovo delivery of an implant releasably containing the agent. In one embodiment, the method is particularly advantageous for stimulating an immune response in a bird by in ovo administration of a biocompatible implant releasably containing an immunogen. The implant can provide for sustained or delayed release of the immunogen or both. The amount of immunogen that is released from the implant into the bird is preferably sufficient to effectively stimulate a primary immune response to the immunogen. Other agents which can be administered according to the method of the invention are disclosed.

SUMMARY OF THE INVENTION

It will be appreciated that throughout the specification guidance may be provided through lists of examples. In each instance, the recited list serves only as a representative group. It is not meant, however, that the lists are exclusive.

The present disclosure is directed to implants and methods for delivering an agent to an animal. The invention can be particularly advantageous for delivering an agent to a bird in ovo. In one embodiment, the agent can be an immunogen and the method used to induce active immunity in a young bird. This embodiment provides for stimulating active immunity in a population of birds regardless of the immune status of an individual bird. The embodiment advantageously reduces handling, administration repetition and costs associated with most presently available immunization systems.

According to a preferred embodiment of the invention, an immunogen is contained within an implant, or multiple implants, that are administered to a bird in ovo and released into the tissues after administration. In preferred embodiments, the immunogen can be released from the implant at a predetermined time. Thus, a single administration of an immunogen to a population of birds can provide stimulation of active immunity in an individual bird when the individual is sufficiently immunocompetent to mount an immune response against that immunogen.

An implant of the invention can provide for delayed release, sustained release, or a combination thereof, of the immunogen at a selected time after administration. In ovo administration of an immunogen contained in an implant has numerous advantages over conventional vaccination techniques. For example, in ovo administration can reduce the stress associated with handling of the bird. In addition, sustained or delayed release of an immunogen enables each individual bird in a flock to respond to the antigen when the bird becomes immunocompetent. Thus, the internal variability of response to immunization in a flock is reduced and overall vaccine efficacy is increased. The method also reduces vaccine reactions that are often associated with administration of modified live vaccines.

DETAILED DESCRIPTION OF THE INVENTION

As used herein, the term "bird" includes turkeys, chickens, ducks, geese, pheasants, ostriches and other avian species.

The terms "immunogen" and "antigen" are used synonymously throughout the disclosure and mean a substance or entity that is structurally or functionally capable of inducing an immune response in a bird. This includes, but is not limited to, inactivated whole microorganisms, attenuated whole microorganisms, whole viral particles, antigenic microorganism/viral components or fragments, chemically or physically modified antigens, recombinant antigens, and other antigens or combinations thereof.

As used herein, the terms "immunocompetent" and "immunologically competent" refer to a state when a bird is capable of mounting an active immune response to a particular immunogen. Immune system immaturity or immuno-incompetency can result in the inability of a bird to actively respond to a particular immunogen. The, presence of circulating maternal antibodies against a particular immunogen can be a part of immuno-incompetency and can inhibit the ability to mount an active immune response by preventing exposure of the immunogen to the chick's immune system. Other factors can also play a role in the ability of a young bird to mount an active immune response against an immunogen.

The invention addresses the difficulty of consistently inducing an active immune response to an immunogen in a flock of birds who have varying levels of neutralizing maternal antibodies and differences in the state of maturation of the immune system. According to the invention, administration of an immunogen containing implant which is capable of sustained and/or delayed release of the immunogen provides for presentation of the immunogen to an individual bird at the "critical point." The "critical point" is the point in time when the bird is capable of mounting an active immune response to a particular antigen.

In general, the method of the invention includes administering an implant containing a "releasable agent" such as an immunogen to a bird in ovo. In addition to an antigen, the "releasable agent" can comprise, for example, an antibody, immune regulating agent, antibacterial agent, antiviral agent, antifungal agent, anticoccidial agent, etc. If the releasable agent is an antibody it may be an antibody specific for a particular disease agent or non-specific, for example, to help enhance resistance to a disease or to extend the level of circulating maternal antibody.

Depending on the particular implant selected, the release of the agent can occur before or after hatching. The implant may provide a sustained or delayed release of the agent at a predetermined time after administration. When the agent is an immunogen, the invention can provide for a single in ovo administration of a large number of eggs while providing the effect of immunizing each hatchling at its individual critical point.

By exposing the hatchling's immune system to a particular antigen at the critical point, the "vulnerability period" to that antigen is reduced. The "vulnerability period" is the period after passive immunity has waned but before protective levels of active immunity has commenced. By reducing the vulnerability period the method can advantageously reduce the incidence of infection or mortality in young birds.

In one embodiment, the in ovo administration of an immunogen, such as one or more siderophore receptor proteins (SRP), can advantageously facilitate growth performance in birds receiving the immunogen.

As used herein, in ovo injection of an implant can result in placement of the implant into the flesh of the embryonating chick, yolk sac, amnion, albumin or allantoic fluids, surrounding the egg or in the air cell.

In ovo injection techniques for liquid vaccines, vitamins, nutrients and other compositions, are known. See e.g., U.S. Pat. No. 4,458,630 to Sharma, et al.; U.S. Pat. No. 5,158,038 to Sheeks, et al.; and U.S. Pat. Nos. 5,339,766 and 5,438,954 issued to Phelps, et al. These methods of injection may be utilized according to the present invention. Generally, the implant is injected into the blunt end of the egg, preferably during the last quarter of incubation. A convenient time for in ovo immunization in a commercial hatchery is during transfer. Transfer is the time when eggs are removed from the incubator and placed into a hatcher, typically at about 17-19 days for chickens and 25-27 days for turkeys.

A preferred implant according to the invention is biocompatible. The implant can provide sustained or delayed release of the immunogen or a combination thereof. Various implant matrix formulations are known and can be used depending on the desired time, rate and duration of immunogen release. Breeder immune status, farm history, environmental conditions, serum studies, incubation parameter, and other factors may be considered in determining the release characteristics of a particular implant for a particular application.

If a sustained release implant is used, the immunogen can be released for up to 90 days, preferably about 30-90 days after administration of the implant. Release of immunogen from a sustained release implant can begin at about 1 to 60 days, typically about 1 to 21 days after administration. If a delayed release implant is used, the immunogen can be released from the implant at 1 to 60 days, typically about 7-21 days after administration.

The amount of immunogen that is released from the implant into the bird preferably stimulates a primary immune response in a bird. As used herein, a "primary immune response" means that the immunization provides sufficient antigen recognition by the bird to cause an anamnestic (secondary) immune response upon subsequent exposure to the immunogen by natural exposure or booster immunization. The booster immunization can be provided by known methods. Alternatively, a booster immunization can be provided by in ovo immunization with a single implant providing sustained release of the immunogen, a single implant providing two or more different release characteristics (e.g., sustained release and delayed release) or administering two or more implants each having a different release characteristic.

I. Implant

Implants according to the invention include known implant matrices suitable for administration in living tissues. Typically, the implant matrix comprises a biocompatible, non-toxic material that allows for incorporation of an immunogen and release of the immunogen into the bird at a desired time after hatching. The implant may or may not be biodegradable, bioerodible or bioabsorbable.

As used herein, the term "biocompatible" means that the implant matrix does not cause substantial tissue irritation or necrosis at the implant site. The term "biodegradable" means that the implant matrix degrades over time by enzymatic or hydrolytic action, or other mechanism in the animal's body. The term "bioerodible," means that the implant erodes or degrades over time by contact with surrounding tissue fluids, through cellular activity or other physiological degradation mechanisms. By "bioabsorbable," it is meant that the implant matrix breaks down and is absorbed by a cell, tissue, or other mechanism within the animal's body.

The immunogen can be released from the implant as a sustained release, delayed release or a combination thereof. Preferably, the amount of immunogen that is released is effective to induce a primary immune response to the immunogen.

A preferred implant can be made from a biocompatible solid phase polymeric matrix that allows for structural integrity and is bioabsorbable, biodegradable, and/or bioerodible in the body of the bird and will not cause irritation or an adverse effect in the body of the bird. The implant can be administered as a single unit or multiples thereof, each may have the same release kinetics or a combination of different release times

A sustained release implant provides release of an immunogen in a substantially continuous manner. Sustained release of an immunogen from an implant can begin at about 1-48 hours after administration, typically about 24 hours depending on the composition of the implant matrix. Various known coatings, including polymer coatings, can also be applied to the implant to affect the time at which the sustained release of the immunogen begins. Examples of suitable sustained release implant matrices include polymeric matrix delivery systems such as disclosed in U.S. Pat. No. 4,164,560 and cholesterol matrix delivery systems such as disclosed in U.S. Pat. No. 4,452,775. Other matrices include cellulosic polymers, copolymers of D-mannuronic acid and L-guluronic acid, polylactide, polycaprolactone, polyglycolides, etc.

A delayed release implant matrix can provide a "pulse" or "burst" of immunogen release from the implant at a predetermined time post hatching. Different matrices provide immunogen release at different times. Typically, a delayed release implant matrix will be selected to provide immunogen release at, or after, the estimated critical point for a particular group of hatchlings. Flock history, serum analysis, or other appropriate method for measuring passive antibody levels can be used to determine suitable time of release for a particular flock of a particular immunogen for a particular flock. Suitable delayed release implant matrices are discussed below.

It is foreseen, however, that some parameter other than the herein defined "critical point" may be used as the determinate for selection of the release characteristics of a particular implant system selected for a particular application.

In one embodiment a combination of a sustained release and a delayed release matrix can be used. Such implants could provide for early release of an immunogen to stimulate an immune response in those birds with low initial levels of maternal antibody, followed by a burst of antigen at a later time, when levels of maternal antibody in most of the flock has sufficiently declined for maximizing the efficacy of the immunization.

An implant matrix can include a core containing the immunogen or other releasable agent and an outer coating. Both the core and coating compositions can affect timing and rate of immunogen release.

Generally, the core can include excipients, lactose, fibrin, methylcellulose, collagen, cholesterol, carbowax, dibutylphthalate (DBP) polyvinyl pyrrolidene (PVP), zinc or magnesium stearate, stearic acid, polyethylene glycol (PEG), silica, etc. Examples of preferred excipient materials include D, L-lactide, polyacetal polymers, polyorthoesters, polyesteramides, polycaprolactone, polycarbonates, polyhydroxy buterate, polymaleamides, etc.

Typically, the outer coating can be a polymer. Examples of useful polymers for forming an outer coating that is biodegradable and bioabsorbable include polycationic polymers, including, for example, polylysine, polyornithine, polyethyleneimine and polylactides, polyglycolides, polycaprolactones, polyanhydrides, polyamides, or copolymers thereof such as copolymers of polyamides and polyesters, copolymers of PLA and PGA, etc. In general, the in vivo life of an implant formulated with such polymers will depend at least in part, on the molecular weight and degree of crosslinking of the polymer in the matrix. Formulations for such matrices are known in the art, as disclosed for example, in U.S. Pat. No. 3,887,699 to Yolles and U.S. Pat. No. B1 4,767,628 to Hutchinson (ICI). Another useful biodegradable implant material for a syringeable, in-situ forming solid implant made of a thermoplastic or thermosetting polymer system is described in U.S. Pat. Nos. 4,938,763 and 5,324,519 to Dunn et al.

The implant can be formulated to provide delayed and sustained release of an immunogen. According to one embodiment, timing and rate of release can be a result of the excipient used. Each excipient providing a particle which releases immunogen at a different rate. Hence, a single implant providing sustained and delayed release can include a mixture of particles having different release rates which are administered as a single injection. By varying the excipient, the immunogen can provide sustained release for an initial period of time by the first biodegradable particle. A second set of particles, providing delayed release can then begin to release as the first particle delivery begins to decline. This could be followed by a third and fourth set of particles within the same injection each having different rates of release.

Other implants useful in the method include biodegradable, metabolizable, cholesterol-based pellets that provide for slow release of bioactive substances. Cholesterol-based implant matrices are commercially-available, for example, as 21, 60, and 90-day implants from Innovative Research, Saratoga, Fla. Other cholesterol-based implants have been described for slow release of biotin and other micronutrients, and proteins, polynucleotides, polysaccharides, for example, U.S. Pat. No. 4,452,775 to Kent; and U.S. Pat. No. 4,326,523 to Wolfrom. Also useful are implants having a peptide/polymer matrix, for example, tyrosine dipeptides and polymers as described in U.S. Pat. No. 4,863,735 to Kohn, and Kohn et al., J. Immunol. Methods 95:31-38 (1986), that will degrade to form a product having adjuvant activity for the antigen or other bioactive compound incorporated into the matrix.

Although not preferred for certain indications, an implant made of a non-erodible, non-biodegradable synthetic polymer, as for example, a hydrogel, a high density polyethylene, or ethylene-vinyl acetate copolymer (EVAC), may be used according to the method for sustained delivery of the immunogen. Such implant matrices are described, for example, by Niemi et al., Laboratory Animal Science 35:609 (1985) (EVAC); Radomsky et al., Biol. Reprod. 47:133-140 (1992) (EVAC); U.S. Pat. No. 5,114,719 to Sabel (EVAC et al.); and U.S. Pat. No. 3,975,350 to Hudgin (hydrogel carrier). However, such implants do not naturally degrade in the body and require surgical removal after the immunogen has been delivered into the body of the animal. In addition, EVAC implants have been shown to cause irritation resulting in necrosis at the implant site. Hydrogels are a polymeric material that swell but will not dissolve in water, and have a structural rigidity imparted by crosslinking agents, as for example, polyhydroxyalkyl methacrylates (P-HEMA), polyacrylamide, polymethacrylamide, polyvinyl pyrollidone, polyvinyl alcohol (PVA), among others. Low molecular weight substances tend to diffuse relatively quickly through a hydrogel matrix which may be a disadvantage for controlled delivery. Another material is an injectable, nonbiodegradable, polymeric composition that solidifies when placed in contact with tissue fluids by absorption of water as described in U.S. Pat. No. 4,631,188 to Stoy.

The matrix may optionally be formulated to include a soluble or insoluble core-forming agent that will dissipate from the matrix into surrounding tissue fluids causing the formation of pores and/or channels throughout the implant matrix. Examples of such pore-forming agents include sodium chloride, calcium carbonate, calcium phosphate and other salts; carboxymethylcellulose, polyethylene glycol, sodium alginate, agarose and other polymers; starch, glucose and other carbohydrates; amino acids and low molecular weight non-immunogenic proteins etc.

II. Agents

Various agents or "payload" can be released from an implant of the invention. Such agents include, for example, immunogens, adjuvants, antibodies, nutrients, antibiotics, anti-viral agents, antifungal agents, anticoccidial agents, etc.

A. Immunogen.

According to the invention, an immunogen has a chemical structure which provides for incorporation of the immunogen into the implant matrix such that the immunogen will be released from the matrix, preferably at a predetermined time. The immunogen may be any antigenic substance that is capable of stimulating an immune response in the bird being immunized.

The implant may be formulated to include a single immunogen or a mixture of immunogens for immunizing the bird against one or more antigenic agents. The immunogen may also be formulated in multiple implants with different release kinetics but given as a single administration.

The immunogen may be derived from pathogenic or non-pathogenic organisms such as a bacteria, virus, fungi, mold, protozoans, nematodes, etc. The immunogen may be in the form of, for example, whole bacterial cells, whole viral particles, plasmids, naked DNA or RNA, immunogenic subunit molecules or secreted substances derive therefrom, isolated nucleic acid, preferably bound to a carrier protein, etc. Immunogens may be prepared according to conventional isolation and purification methods, and/or by gene expression according to recombinant DNA techniques to make and express a gene encoding all or part of an antigenic peptide chain in an appropriate vector (i.e., vaccinia and/or herpes virus recombinants). Such immunogenic subunits include, for example, subunit vaccine polypeptides, cell membrane glycoproteins, polysaccharides, sphingolipids, lipopolysaccharides, etc. See, for example, Harlow and Lane, Antibodies, A Laboratory Manual, generally and Chapter 5, Cold Spring Harbor Laboratory, Cold Spring Harbor, New York, N.Y. (1988); Male et al., Advanced Immunology, generally an pages 14.1-14.15, J.B. Lippincott Co., Philadelphia, Pa. (1991); and Roitt et al., Immunology, generally and pages 16.1-17.21, C.V. Mosby Company, St. Louis, MO (1989).

Also useful are immunogenic synthetic peptides that mimic antigenic peptide sequences. Such immunogens may be synthesized using a solid-phase technique as described, for example, in R. B. Merrifield, Science 85: 2149-2154 (1963), purified, and optionally coupled to a carrier protein such as muramyldipeptide (MDP), bovine serum albumin (BSA), keyhole limpet hemocyanin (KLH), or other carrier proteins, using a bifunctional coupling agent such as glutaraldehyde, or other suitable agent.

Other immunogens include purified, secreted antigen virulence factors, such as toxins or cytotoxins. Toxin antigens which are detoxified by modifying (toxoids), preferably administered in combination with an adjuvant such as aluminum hydroxide, may be used to stimulate the formation of toxin-neutralizing antibodies. Examples of toxins that may be used as an immunogen include bacterial endotoxins, exotoxins and enterotoxins

Also useful is a hapten, or low molecular weight substance such as an antibiotic, drug, peptide, among others, which when conjugated to an immunogenic carrier such as a protein, carbohydrate, lipid, or other like carrier, for example, BSA and KLH, using a bifunctional coupling agent, will induce an immune response directed against the parts of the conjugate. The preparation of hapten immunogens is described, for example, in Harlow and Lane, Antibodies: A Laboratory Manual, pages 72-87, Cold Spring Harbor Laboratory, Cold Spring Harbor, New York, N.Y. (1988).

Another immunogen is an anti-idiotype antibody that reacts with the antigen binding site of the idiotype antibody, and structurally mimics the epitope, i.e., contains the internal image of the epitope. The anti-idiotype may be used as an immunogen to induce antibodies against the original epitope. Briefly, anti-idiotypic antibodies may be induced by injecting an antigen into a rabbit and allowing the immune system to produce immunoglobulins. These immunoglobulins are then harvested and injected into a second animal such as a domestic hen. The hen then mounts an immune response to the foreign antibodies with the production of immunoglobulins that mimic the original antigen. Anti-idiotype antibodies may then be isolated from the yolks of eggs laid by the hen by methods known in the art, and used as an original immunogen. A useful method for isolating antibodies from egg yolks is according to the method described in U.S. Pat. No. 5,420,253, entitled "Method for Purifying Egg Yolk Immunoglobulins."

The immunogen may also be derived from RNA or DNA viruses. Examples of such viruses include New Castle disease virus (NCV), hemorrhagic enteriditis virus (HEV), infectious rhinotracheitis virus (IBRV), fowl pox virus, avian leukosis virus, infectious bursal disease virus, infectious bronchitis virus, avian influenza virus, avian encephalomyelitis virus, iridoviridae, herpeviridae, rhabdoviridae, birnavirdae, among others. Techniques for the preparation of virus-derived immunogens are known in the art, and described, for example, in Ulmer et al., Science 259: 1745 (1993); Male et al., Advanced Immunology, pages 14.1-14.15, J. B. Lippincott Co., Philadelphia, Pa. (1989).

Immunogens may also be derived from gram-negative bacteria such as Escherichia coli; Salmonella spp. such as Salmonella agona, Salmonella blockley, Salmonella enteriditis, Salmonella typhimurium, Salmonella hadar, Salmonella heidelberg, Salmonella montevideo, Salmonella senftenberg, Salmonella cholerasuis; Pasteurella spp. such as Pasteurella haemolytica and Pasteurella multocida; Pseudomonas spp. such as Pseudomonas aeruginosa; Klebsiella spp. such as Klebsiella pneumoniae; Actinobacillus spp.; Haemophilus spp.; Ornithobacterium rhinotracheale (ORT); Bordetella spp. such as B. avium; Myxcobacteria spp.; Sporocytophaga spp.; Chondrococcus spp.; Cytophaga spp.; Flexibacter spp.; Flavobacterium spp.; Aeromonas spp.; Yersinia spp.; Vibrio spp.; among other gram-negative bacteria. Examples of gram positive bacteria from which useful immunogens may be derived include Staphylococcus spp., Streptococcus spp., Erysipelothrix spp., Clostridium spp., Renibacterium salmoninarum; among others.

The immunogen may also be derived from a fungi or mold such as Aspergillus flavus; Aspergillus fumigatis; Penicillium spp.; Fusarium spp.; Candida spp. such as C. albicans; Trichophyton spp.; Rhizopus spp.; Nocardia spp.; Branchiomyers spp.; Exophiala spp.; and other fungi and molds; protozoa such as Cryptococcus, Coccidia, Giardia, among others; spirochetes such as Borrelia spp.; nematodes including Ascaris spp., Trichinella spp., and the like, helminthes such as flukes, tapeworms, among others; and other like pathogenic organisms. Methods for preparing immunogens derived from fungi, molds, protozoa, nematodes, and helminthes are known in the art, and described, for example, by Douglas R. Yearout, 1988 Proc. Assoc. of Avian Veterinarians, pages 139-144 (1988) (aspergillus).

Other useful immunogenic agents include conserved siderophore receptor proteins (SRP) and porins which are a protein or subunit immunogenic peptide of a protein derived from the outer membrane of a gram-negative and gram-positive bacteria or other pathogenic organism such as a mold or fungus, that will bind a siderophore, or iron-binding protein. Implants containing an SRP immunogen can be administered to elicit an immune response in a bird with the production of anti-SRP antibodies that react with SRPs of the same organism from which the SRP immunogen was derived or cross-react with a SRP of a pathogenic organism of a different strain, species or genus. Examples of siderophore receptor proteins are hydroxamates and phenolates such as aerobactin, enterochelin, citrate, ferrichrome, coprogen, etc., or an immunogenic fragment thereof, that will stimulate production of anti-SRP antibodies. The transmembrane and/or porin proteins which are highly conserved among gram-negative bacteria particularly belonging to the Enterobacteriaceae family can be combined with the SRPs to produce a highly conserved vaccine composition that cross-reacts with multiple strains, species and genera of gram-negative bacteria. Examples of suitable SRP immunogens are disclosed in U.S. Pat. No. 5,830,479, the entire disclosure of which is incorporated herein by reference.

As stated earlier, in addition to antigens, the releasable agent or payload of the implant can also be a protein such as an antibody. Thus, according to this aspect of the invention, the implant could provide a sustained or delayed release of antibodies selected against a particular agent such as New Castle disease virus (NDV) or hemorrhagic enteriditis virus (HEV). These antibodies can provide passive protection at a selected period of time. Thus, by selecting a particular sustained or delayed release matrix, antibodies can be released at a selected period of time when it is believed that such passive protection may be most beneficial to the bird. See e.g., U.S. Pat. No. 5,420,253.

B. Adjuvants and Immunomodulators.

An implant may also include physiologically-acceptable adjuvants or immunomodulators, as desired, to mediate and/or enhance the immune response in the bird. Adjuvants such as muramyldipeptide (MDP), lipopolysaccharides, lipid A, polysaccharides, toxins, alginates, aluminum hydroxide, aluminum phosphate, bentonite, latex, agarose, cellulose, acrylic particles, polyadenylic-polyuridylic acid (poly A:poly U) saponin, vitamin A and/or E, concavilin A, avridine, etc. Examples of suitable immunomodulators are described, for example, in Hudson and Hay, Practical Immunology, pages 423-441, Blackwell Scientific Publications, London (1989); and Male et al., Advanced Immunology, pages 11.1-11.16, J. B. Lippincott Co., Philadelphia, Pa. (1991).

C. Additives.

The implant may be formulated with one or more additives to maintain isotonicity, physiological pH and stability, for example, a buffer such as physiological saline (0.85%), phosphate-buffered saline (PBS), citrate buffers, Tris(hydroxymethyl aminomethane (TRIS), Tris-buffered saline and the like, and/or a preservative such as thimersol, formalin, glutaraldehyde, or an antibiotic, for example, neomycin or streptomycin, etc.

It is also envisioned that the immunogen may be combined with a biocompatible, and optionally synergistic, immunomodulator that cooperatively stimulates antibody production, as for example, recombinant cytokines such as TGF-beta, interferons, activating factors, chemoattractants, interleukins such as IL-1, IL-2, IL-4, IL-5, IL-6, complex plant carbohydrates such as Acemann (available from Fort Dodge Animal Health), and microbial polysaccharides isolated from Xathomonas spp. and Pseudomonas spp. and other similar substances.

III. Dosage and Administration of Immunogens

The implant may be used to immunize against disease caused by one or more pathogenic organisms such as a virus, bacteria, fungi, mold, protozoa, etc. The particular formulation chosen will depend upon the agent against which immunization is sought, and the desired release rate. The choice is within the knowledge of one skilled in the art.

The implant is formulated with an effective amount of the immunogen to provide a primary immune response. The "effective amount" of the immunogen included in the implant matrix is based on the desired release profile, the concentration of immunogen necessary for stimulating a desired primary immune response, the immuno competency, the age and weight of the bird after hatching at the time of release of the immunogen, etc.

There is generally no maximum amount of the immunogen that is incorporated into the implant matrix, except for physical limitations that allow the immunogen to be held within the matrix and released in a predetermined manner. Generally, in some embodiments, the implant can be formulated as a single unit or multiples thereof to contain about 25-5000 .mu.g of the immunogen of the implant matrix, preferably about 100-2000 .mu.g, preferably about 250-1000 .mu.g. The amount of immunogen released from the implant is preferably sufficient to induce a primary immune response in the bird.

The implant can be formulated to provide a sustained release, delayed release, or a combination thereof, of the immunogen, after or before hatching. In one embodiment, a sustained release implant can provide for immunogen release from the implant beginning at about 24 to 72 hours post administration. For example, as described in U.S. Pat. No. 5,569,468 to Modi et al.; U.S. Pat. No. 4,452,775 to Kent et al.; U.S. Pat. No. 4,863,735 to Kohn et al.; and U.S. Pat. No. 4,756,907 to Beck et al. An implant that is implanted in ovo into turkeys at about 26 days of incubation can be formulated to begin sustained release of an immunogen at, for example, about 1-21 days after hatching and continue release until about 90 days post hatching. See e.g., U.S. Pat. Nos. 4,897,268; 5,641,745; and 4,709,765.

Preferably, a sustained release implant is formulated to provide a sustained release of a linear dosage amount of the immunogen into the bird over the desired time period, for example, over a period of about 1-90 days, typically about 1-60 days, preferably about 1-35 days post hatching.

For example, a cholesterol-based 60-day release implant pellet (Innovative Research, Saratoga, Fla.) containing about 25-5000 .mu.g of protein antigen per mg implant matrix, for example, E. coli siderophore protein antigen, maintaining a linear release, will release on a daily basis, about 0.4-83 .mu.g/day of protein immunogen. A similar cholesterol-based 21-day implant containing about 5000 .mu.g protein antigen will release about 238 .mu.g/day, and a 90-day implant will release about 56 .mu.g/day. Thus, the implant can be formulated to include an amount of an immunogen which provides the desired amount of antigen release over a predetermined time period.

As discussed above, a delayed release implant provides a burst release of the immunogen at a predetermined time post hatching. The time at which maternal antibody concentrations decrease can vary between birds. However, generally, maternal antibody concentrations decrease at about 7 to 28 days post hatching. Hence, to provide the immunogen at a time when maternal antibodies are sufficiently reduced to provide an immunizing effect, typically the immunogen of a delayed release implant is released at about 7 to 21, preferably about 14 to 28 days post hatching.

The in vivo release rate and extent of release of the immunogen from the solid implant matrix may be effectively controlled and optimized, for example, by varying the matrix formulation according to the desired duration or time interval for maintaining the solid matrix within the implant site, and by varying the type and amount of adjuvants and additives, such as plasticizing agents, and by the size, shape, porosity, solubility and biodegradability of the matrix, among other factors, according to practices known and used in the art. The timed release of the immunogen can be achieved and varied changing the exterior coating of the implant which could be based on the dissolvability, porosity or erodability of the implant. The release of the immunogen from, the matrix may also be varied according to the form and solubility of the immunogen in tissue fluids, the distribution of the immunogen within the matrix and the properties of the matrix including porosity, electrical charge, dissolvability, diffusion, etc.

After a primary immune response has been stimulated, a booster immunization can be optionally administered to enhance or stimulate a secondary immune response. A booster can be in the form of a second implant containing the immunogen, an injectable liquid vaccine, a modified live vaccine, a natural exposure to the immunogen/pathogen, or other suitable means. For example, a booster effect in a bird administered a primary immunization with conserved proteins as SRPs and porins may come from a natural field exposure with a bacteria that expresses these proteins that will cause a rise in anti-SRP-porin antibody titers.

Alternatively, a booster injection can be provided in a single implant or multiple implants. For example, a sustained release and delayed release matrix can be combined in a single implant or multiples thereof. According to this embodiment, sustained release of the immunogen can occur post hatching to prime the immune system and subsequently a delayed burst of the immunogen stimulate a secondary response.

An animal may also be boostered to stimulate a secondary response by natural exposure or a booster may be given by any suitable route such as intramuscular, subcutaneous, intranasally, intraocular, orally, cloacal, etc. administration of a killed antigen or modified live vaccine.

The amount of immunogen released from an implant to provide a primary immune response is preferably sufficient to induce a secondary immune response in the bird upon delivery of the booster immunogen and/or upon challenge by a pathogenic organism. Preferably, the active antibody titer after a booster or post-challenge, is detectable up to a dilution factor of about 10-1000, typically about 5-500.

In ovo administration of the implant is ultimately done with the guidance of a veterinarian or other animal-care or animal processing professional. The implant is administered into an egg, through the shell, by injection into the side or, preferably, the top of the egg using known methods. As used herein, the "top" of the egg is the large or blunt end where the air cell develops during incubation. The implant can alternatively be administered in the yolk sac which is typically accessed best by injection into the side of the egg. The egg can also be injected into the albumen at the small end or bottom of the egg.

Preferably, the implant is injected into the blunt end of the egg using a hypodermic syringe with a needle of about 14-21 gauge, that is inserted about 10-40 mm into the egg, or according to standard techniques known in the art such that there is no or little entry of air through the injection hole into the egg. Preferably, the injection hole is sealed with a non-permeable material such as a silicone sealant, or other like material, to prevent entry of microorganisms.

For turkeys, the implant is preferably administered in the eggs on about the 23-28 day of incubation (embryonic development), preferably on about the 24-27 day, preferably on about the 25-27 day of incubation. For chickens, the implant is administered into the eggs on about 17-21 days of incubation, preferably on about 17-19 days, preferably on about 17-18 days of incubation. The implant can be administered prior to or after transfer. In turkeys, transfer typically occurs at about day 25 and in chickens transfer typically occurs at about day 18. Incubation periods for some birds are provided in Table I below.

A high speed, automated egg injection apparatus that will process a plurality of eggs and provide for precise injection of the implant into the desired location in the eggs can be useful. Such apparatuses are known and used in the art. The apparatus can include an egg aligning mechanism to position and align the eggs in relation to the injection needle as desired and an automatic injection needle to inject the implant through the shell and into the interior of the egg. A preferred apparatus that is commercially available is The INOVOJECT.RTM. system from EMBREX, INC., Morrisville, N.C.

Claim 1 of 14 Claims

What is claimed is:

1. A method for inducing immunity in a bird against a selected immunogen comprising:

injecting a biocompatible implant in ovo, wherein the biocompatible implant comprises the selected immunogen and a bicompatible matrix material, wherein the implant provides for sustained and delayed release of e immunogen until a time when maternal antibodies of the bird to the immunogen are sufficiently reduced so that the bird is capable of mounting an immune response to the immunogen, wherein the implant is comprised of beads suspended in an alginate microsphere.

____________________________________________
If you want to learn more about this patent, please go directly to the U.S. Patent and Trademark Office Web site to access the full patent.