Title:  Fast dissolving tablet

United States Patent:  6,733,781

Issued:  May 11, 2004

Inventors:  Abu-Izza; Khawla A. (Richmond, VA); Li; Vincent H. (Mechanicsville, VA); Look; Jee L. (Mechanicsville, VA); Parr; Graham D. (Billingshurst, GB); Schineller; Matthew K. (Glen Allen, VA)

Assignee:  Wyeth (Madison, NJ)

Appl. No.:  731479

Filed:  December 6, 2000

Abstract

The present invention relates to processes for the preparation of tablets which dissolve rapidly in the mouth and provide an excellent mouthfeel. The tablets of the invention comprise a compound which melts at about 37^oC. or lower, have a low hardness, high stability and generally comprise few insoluble disintegrants which may cause a gritty or chalky sensation in the mouth. Convenient and economically feasible processes by which the tablets of the invention may be produced are also provided.

SUMMARY OF THE INVENTION

The present invention advantageously provides compositions and methods for preparing a fast dissolving tablet of low hardness but good physical stability that can be made at very low compression force.

Thus, the invention provides a tablet comprising a low melting point compound that melts or softens at or below 37^oC., a water soluble excipient, and an active ingredient. Preferably, the low melting point compound comprises from about 2.5% to about 20% (wt/wt) of the composition (e.g., 2.5, 5, 7.5, 10, 12, 14, 16, 18, or 20% (wt/wt)). Preferably the tablet has a hardness of about 3 kP or less, more preferably about 2 kP or less, and still more preferably about 1 kP or less. Preferably, the minimum hardness of the tablet is about 0.1 kP, although lower values, including 0.05 kP, are possible.

The invention further provides a method of producing a tablet composition. The method comprises combining an active agent (also termed "active ingredient" or "active") with a fast dissolving granulation. The fast dissolving granulation comprises a low melting point compound and a water soluble excipient. Preferably, the low melting compound is present in an amount that will yield values of about 2.5% to about 20% (wt/wt) in a final tablet composition (e.g., 2.5, 5, 7.5, 10, 12, 14, 16, 18, or 20% (wt/wt)).

The accompanying Detailed Description, Examples and Drawings further elaborate the invention and its advantages.

DETAILED DESCRIPTION OF THE INVENTION

The current invention provides fast dissolving tablet formulations that can be formed by compression into a conventional tablet. Tablet friability is lower than conventional fast dissolving tablets prepared by low compression. The fast dissolving tablet has at least one compound which partially or fully melts or softens at or below body temperature and a water soluble excipient. The low melting point excipient may be hydrophilic or hydrophobic. The tablets of the invention may also include an active ingredient and may also include one or more disintegrants, flavors, colorants, sweeteners, souring agents, glidants or lubricants.

The hardness of the tablets is low (less than or equal to about 3 kP), preferably less than or equal to about 2 kP, and more preferably less than or equal to about 1 kP, with a minimum hardness of greater than or equal to about 0.1 kP (e.g., 0.05, 0.07, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.3, 1.6, 1.9, 2.0, 2.1, 2.3, 2.5, 2.7, 2.8 or 3.0 kP). In a specific embodiment, hardness ranges from about 0.2 to about 1 kP. Attributes such as (1) fast tablet dissolution; (2) good tablet mouth feel; and (3) good tablet physical stability are of greater importance than minimum and maximum values of tablet hardness. Nevertheless, the tablets are somewhat pliable, and are less fragile than conventional tablets that have the same crushing strength. The tablets have an excellent mouthfeel resulting from the low melting point component which melts or softens in the mouth to produce a smooth feel and masks the grittiness of insoluble ingredients. Unlike other fast dissolving tablets, the disintegration of this fast dissolving tablet occurs by a combination of melting, disintegration of the tablet matrix, and dissolution of the water soluble excipient. Therefore, a dry feel does not occur. Disintegration time is 10 to 30 seconds (e.g., 10, 12, 14, 16, 18, 20, 22, 24, 26, 28 or 30 seconds), depending on the tablet size and amount of insoluble ingredients, e.g., coated active. Even though the tablet contains a low melting point ingredient, it is relatively stable to high temperatures. Heating the tablet above the melting point of its low melting point component will not significantly reduce its physical stability.

The friability of conventional tablets is measured by the percentage weight loss after atypical friability test (rotating 10 tablets in a friability apparatus for 100 rotations). This test is very harsh for conventional fast dissolving tablets and so cannot be used to measure their friability. Fast dissolving tablets made by direct compression at low force crumble after a few rotations in the friability apparatus. Fast dissolving tablets manufactured by the method in the current invention can withstand 20-50 rotations in the friability apparatus before any tablet breaks. After 20 rotations, the friability (% weight lost) is typically less than 1%.

The term "low melting point compound" may include any edible compound which melts or softens at or below 37^oC. which is suitable for inclusion in the tablets of the invention. Materials commonly used for manufacturing suppositories usually have a melting point at or just below body temperature and can be used in the invention. The low melting point compound can be hydrophilic or hydrophobic.

Examples of hydrophilic low-melting point compounds include, but are not limited to, polyethylene glycol; the preferred mean molecular weight range of polyethylene glycol for use in the tablets of the invention is from about 900 to about 1000. Mixtures of polyethylene glycol with different molecular weights (200, 300, 400, 550, 600, 1450, 3350, 8000 or 10,000) are within the scope of the invention if the mixture melts or softens at or below 37 degrees celcius.

Examples of hydrophobic low-melting point compounds include, but are not limited to, low melting point triglycerides, monoglycerides and diglycerides, semisynthetic glyceride (e.g., EUTECOL.RTM., GELUCIRE.RTM. (gatteffosse)), hydrogenated oils, hydrogenated oil derivatives or partially hydrogenated oils (e.g., partially hydrogenated palm kernel oil and partially hydrogenated cottonseed oil), fatty acid esters such as myristyl lactate, stearic acid and palmitic acid esters, cocoa butter or its artificial substitutes, palm oil/palm oil butter, and waxes or mixtures of waxes, which melt at 37^oC. or below. In preferred embodiments, the hydrogenated oil is Wecobee M. To be effective in the tablet compositions, the low melting point compound must be edible.

Mono- di- and triglycerides are rarely used as pure components. Hydrogenated vegetable oils, and solid or semisolid fats are usually mixtures of mono- di- and triglycerides. The melting point of the fat or hydrogenated vegetable oil is characteristic of the mixture and not due to a single component. Witepsol (brand name by Condea), Supocire (brand name by Gattefosse), and Novata (brand name by Henkel) are commonly used in manufacturing suppositories, because they melt at body temperature. All are mixtures of triglycerides, monoglycerides and diglycerides.

In preferred embodiments, the low melting point compound comprises from about 2.5% to about 20%, by weight, of a tablet composition (e.g., about 2.5, 5, 7.5, 10, 12, 14, 15, 16, 18, or 20% (wt/wt)).

The tablets of the present invention also include a water soluble excipient. As used herein, the term "water soluble excipient" refers to a solid material or mixture of materials that is orally ingestible and readily dissolves in water. Examples of water soluble excipients include but are not limited to saccharides, amino acids, and the like. Saccharides are preferred water soluble excipients. Preferably, the saccharide is a mono-, di- or oligosaccharide. Examples of saccharides which may be added to the tablets of the invention may include sorbitol, glucose, dextrose, fructose, maltose and xylitol (all monosaccharides); sucrose, lactose, glucose, galactose and mannitol (all disaccharides). In a specific embodiment, exemplified below, the saccharide is lactose. Preferably, the saccharide is mannitol. Other suitable saccharides are oligosaccharides. Examples of oligosaccharides are dextrates and maltodextrins. Other water soluble excipients may include amino acids such as alanine, arginine, aspartic acid, asparagine, cysteine, glutamic acid, glutamine, glycine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine and valine; glycine and lysine are preferred amino acids.

In preferred embodiments, the water soluble excipient comprises from about 25% to about 97.5%, by weight, of a tablet composition. The preferred range is about 40% to about 80%. For example, tablet compositions comprising about 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95 or 97.5%, by weight, saccharide are within the scope of the invention.

As used herein, the term "about" (or "approximately") means a particular value can have a range acceptable to those of skill in the art given the nature of the value and method by which it is determined. In a specific embodiment, the term means within 50% of a given value, preferably with 20%, more preferably within 10%, and more preferably still within 5%.

Active Ingredients

As used herein, the term "active ingredient" or "active agent" refers to one or more compounds that have some pharmacological property. Accordingly, more than one type of active ingredient compound may be added to the tablets of the invention. The tablets of the invention may comprise any active ingredient which may be orally administered to a subject. Tablets including active ingredients in amounts appropriate for the desired pharmacological properties at the dosage administration can be formulated. Any amount of active ingredient that does not significantly affect beneficial tablet features, such as hardness, friability and mouthfeel are within the scope of the invention. Placebo tablets, which lack an "active ingredient" having a known pharmacologic activity, are also within the scope of the invention. An "active ingredient" of a placebo can be the water soluble excipient (i.e., lacking any identifiable "active"), a different water soluble compound, or any non-active compound.

A non-limiting list of acceptable active ingredients may include but is by no means limited to: 1) antipyretic analgesic anti-inflammatory agents such as indomethacin, aspirin, diclofenac sodium, ketoprofen, ibuprofen, mefenamic acid, dexamethasone, dexamethasone sodium sulfate, hydrocortisone, prednisolone, azulene, phenacetin, isopropylantipyrin, acetaminophen, benzydamine hydrochloride, phenylbutazone, flufenamic acid, mefenamic acid, sodium salicylate, choline salicylate, sasapyrine, clofezone or etodolac; 2) antiulcer agents such as ranitidine, sulpiride, cetraxate hydrochloride, gefarnate, irsogladine maleate, cimetidine, lanitidine hydrochloride, famotidine, nizatidine or roxatidine acetate hydrochloride; 3) coronary vasodilators such as Nifedipine, isosorbide dinitrate, diltiazem hydrochloride, trapidil, dipyridamole, dilazep dihydrochloride, methyl 2,6-dimethyl-4-(2-nitrophenyl)-5-(2-oxo-1,3,2-dioxaphosphorinan-2-yl)-1,4- dihydropyridine-3-carboxylate, verapamil, nicardipine, nicardipine hydrochloride or verapamil hydrochloride; 4) peripheral vasodialtors such as ifenprodil tartrate, cinepazide maleate, cyclandelate, cinnarizine or pentoxyfyline; 5) oral antibacterial and antifungal agents such as penicillin, ampicillin, amoxicillin, cefalexin, erythromycin ethylsuccinate, bacampicillin hydrochloride, minocycline hydrochloride, chloramphenicol, tetracycline, erythromycin, fluconazole, itraconazole, ketoconazole, miconazole or terbinafine; 6) synthetic antibacterial agents such as nlidixic acid, piromidic acid, pipemidic acid trihydrate, enoxacin, cinoxacin, ofloxacin, norfloxacin, ciprofloxacin hydrochloride, or sulfamethoxazole trimethoprim; 7) antipasmodics such as popantheline bromide, atropine sulfate, oxapium bromide, timepidium bromide, butylscopolamine bromide, rospium chloride, butropium bromide, N-methylscopolamine methylsulfate, or methyloctatropine bromidebutropium bromide; 8) antitussive, anti-asthmatic agents such as theophylline, aminophylline, methylephedrine hydrochloride, procaterol hydrochloride, trimetoquinol hydrochloride, codeine phosphate, sodium cromoglicate, tranilast, dextromethorphane hydrobromide, dimemorfan phosphate, clobutinol hydrochloride, fominoben hydrochloride, benproperine phosphate, tipepidine hibenzate, eprazinone hydrochloride, clofedanol hydrochloride, ephedrine hydrochloride, noscapine, calbetapentane citrate, oxeladin tannate, or isoaminile citrate; 9) broncyodilators such as diprophylline, salbutamol sulfate, clorprenaline hydrochloride, formoterol fumarate, orciprenalin sulfate, pirbuterol hydrochloride, hexoprenaline sulfate, bitolterol mesylate, clenbuterol hydrochloride, terbutaline sulfate, mabuterol hydrochloride, fenoterol hydrobromide, or methoxyphenamine hydrochloride; 10) diuretics such as furosemide, acetazolarmide, trichlormethiazide, methyclothiazide, hydrochlorothiazide, hydroflumethiazide, ethiazide, cyclopenthiazide, spironolactone, triamterene, fluorothiazide, piretanide, metruside, ethacrynic acid, azosemide, or clofenamide; 11) muscle relaxants such as chlorphenesin carbamate, tolperisone hydrochloride, eperisone hydrochloride, tizanidine hydrochloride, mephenesin, chlorozoxazone, phenprobamate, methocarbamol, chlormezanone, pridinol mesylate, afloqualone, baclofen, or dantrolene sodium; 12) brain metabolism altering drugs such as meclofenoxate hydrochloride; 13) minor tranquilizers such as oxazolam, diazepam, clotiazepam, medazepam, temazepam, fludiazepam, meprobamate, nitrazepam, or chlordiazepoxide; 14) major tranquilizers such as Sulpirid, clocapramine hydrochloride, zotepine, chlorpromazinon, or haloperidol; 15) .beta.-blockers such as pindolol, propranolol hydrochloride, carteolol hydrochloride, metoprolol tartrate, labetalol hydrochloride, acebutolol hydrochloride, butetolol hydrochloride, alprenolol hydrochloride, arotinolol hydrochloride, oxprenolol hydrochloride, nadolol, bucumolol hydrochloride, indenolol hydrochloride, timolol maleate, befunolol hydrochloride, or bupranolol hydrochloride; 16) antiarrhythmic agents such as procainamide hydrochloride, disopyramide, ajimaline, quinidine sulfate, aprindine hydrochloride, propafenone hydrochloride, or mexiletine hydrochloride; 17) gout suppressants allopurinol, probenecid, colchicine, sulfinpyrazone, benzbromarone, or bucolome; 18) anticoagulants such as ticlopidine hydrochloride, dicumarol, or warfarin potassium; 19) antiepileptic agents such as phenytoin, sodium valproate, metharbital, or carbamazepine; 20) antihistaminics such as chlorpheniramine maleate, cremastin fumarate, mequitazine, alimemazine tartrate, or cycloheptazine hydrochloride; 21) antiemetics such as Difenidol hydrochloride, metoclopramide, domperidone, betahistine mesylate, or trimebutine maleate; 22) hypotensives such as dimethylaminoethyl reserpilinate dihydrochloride, rescinnamine, methyldopa, prazosin hydrochloride, bunazosin hydrochloride, clonidine hydrochloride, budralazine, or urapidin; 23) sympathomimetic agents such as dihydroergotamine mesylate, isoproterenol hydrochloride, or etilefrine hydrochloride; 24) expectorants such as bromhexine hydrochloride, carbocysteine, ethyl cysteine hydrochloride, or methyl cysteine hydrochloride; 25) oral antidiabetic agents such as glibenclamide, tolbutamide, or glymidine sodium; 26) circulatory agents such as ubidecarenone or ATP-2Na; 27) iron preparations such as ferrous sulfate or dried ferrous sulfate; 28) vitamins such as vitamin B1, vitamin B2, vitamin B6, vitamin B12, vitamin C, vitamin A, vitamin D, vitamin E, vitamin K or folic acid; 29) pollakiuria remedies such as flavoxate hydrochloride, oxybutynin hydrochloride, terodiline hydrochloride, or 4-diethylamino-1,1-dimethyl-2-butynyl (I)-.alpha.-cyclohexyl-.alpha.-phenylglycolate hydrochloride monohydrate; 30) angiotensin-converting enzyme inhibitors such as enalapril maleate, alacepril, or delapril hydrochloride; 31) anti-viral agents such as trisodium phosphonoformate, didanosine, dideoxycytidine, azido-deoxythymidine, didehydro-deoxythymidine, adefovir dipivoxil, abacavir, amprenavir, delavirdine, efavirenz, indinavir, lamivudine, nelfinavir, nevirapine, ritonavir, saquinavir or stavudine; 32) high potency analgesics such as codeine, dihydrocodeine, hydrocodone, morphine, dilandid, demoral, fentanyl, pentazocine, oxycodone, pentazocine orpropoxyphene; 33) antihistamines such as Brompheniramine maleate and 34) nasal decongestants such as Phenylpropanolamine HCl. Active ingredients in the foregoing list may also have beneficial pharmaceutical effects in addition to the one mentioned.

Other Tablet Ingredients

The term "tablet" refers to a pharmacological composition in the form of a small, essentially solid pellet of any shape. Tablet shapes maybe cylindrical, spherical, rectangular, capsular or irregular. The term "tablet composition" refers to the substances included in a tablet. A "tablet composition constituent" or "tablet constituent" refers to a compound or substance which is included in a tablet composition. These can include, but are not limited to, the active and any excipients in addition to the low melting compound and the water soluble excipient. An excipient is any ingredient in the tablet except the active, and includes binders, disintegrants, flavorants, colorants, glidants, souring agents and sweeteners.

For the purposes of the present application, "binder" refers to one or more ingredients added before or during granulation to form granules and/or promote cohesive compacts during compression. A "binder compound" or "binder constituent" is a compound or substance which is included in the binder. Binders of the present invention include, at least, the low melting compound.

Additionally, and optionally, other substances commonly used in pharmaceutical formulations can be included such as flavors (e.g., strawberry aroma, raspberry aroma, cherry flavor, magnasweet 135, key lime flavor, grape flavor trusil art 5-11815, fruit extracts and prosweet), flavor enhancers and sweeteners (e.g., aspartame, sodium saccharine, sorbitol, glucose, sucrose), souring agents (e.g. citric acid), dyes or colorants.

The tablet may also contain one or more glidant materials which improve the flow of the powder blend and minimize tablet weight variation. Glidants such as silicone dioxide may be used in the present invention.

Additionally, the tablets of the invention may include lubricants (e.g magnesium stearate) to facilitate ejection of the finished tablet from dies after compression and to prevent tablets from sticking to punch faces and each other.

Any method of forming a tablet of the invention into a desired shape which preserves the essential features thereof are within the scope of the invention.

Tablet Formation

A preferred method of forming the tablet compositions of the invention includes mixing a fast dissolving granulation, which includes a low-melting point compound and a water soluble excipient, preferably a saccharide. The term "fast dissolving granulation" refers to a composition of the low melting point compound and the water soluble excipient prepared for use in manufacture of tablets of the invention. A portion of the fast dissolving granulation may then be added to the remaining ingredients. However, methods of forming the tablets of the invention wherein all tablet constituents are combined simultaneously or wherein any combination of tablet constituents are combined separate from the other constituents are within the scope of the invention.

Granulation end point can be determined visually (visual inspection). It can also be determined using a load cell that measures power consumption. Tablet manufacturing and granulation routinely employ both techniques.

The tablet compositions of the invention can be formed by melt granulation which is a preferred method. In particular, the melt granulation can be performed in a high shear mixer, low shear mixer or fluid bed granulator. An example of high shear mixer is Diosna (this is a brand name by Diosna Dierks & Sohne GmbH). Examples of low shear mixers are various tumbling mixers (e.g., twin shell blenders or V-blender). Examples of fluid bed granulators are Glatt and Aeromatic fluid bed granulators.

There are three ways of manufacturing the granulation:

Melting the low melting point ingredient, then combining it with the water soluble ingredient(s) in the granulator and mixing until granules form.

Loading the water soluble excipient in the granulator and spraying the molten low melting point compound on it while mixing.

Combining the two (water soluble component and low melting point component) and possibly other ingredients and mixing while heating to a temperature around or higher than the melting point of the low melting point component until the granules form.

After the granulation congeals, it may be milled and/or screened. Examples of mills that can be used are CoMill, Stokes Oscillator (these are brand names). Any mills that are commonly used for milling tablet granulations may be used.

Melt extrusion can be used to form the fast dissolving granulation. An example of an extruder that can be used is Nica (a brand name by Niro-Aeromatic). The low melting point compound and the water soluble saccharide are mixed and heated in a planetary mixer bowl (low shear mixer) that is usually part of the extruder. The soft mass is then fed to the extrusion chamber and forced through small holes or orifices to shape it into thin rods or cylinders. After the extruded material congeals it can be milled or spheronized using standard equipment. In the spheronization step, the extrudate is dumped onto the spinning plate of the spheronizer and broken up into small cylinders with a length equal to their diameter, then rounded by frictional forces (See, International Journal of Pharmaceutics 1995, 116:131-146, especially p. 136.).

Spray congealing or prilling can also be used to form the tablet compositions of the invention. Spray congealing includes atomizing molten droplets of compositions which include a low melting point compound onto a surface or, preferably, other tablet constituents. Equipment that can be used for spray congealing includes spray driers (e.g., Nero spray drier) and a fluid bed coater/granulation with top spray (e.g., Glatt fluid bed coater/granulator). In preferred embodiments, a fast-dissolve granulation is formed wherein, preferably a water soluble excipient, more preferably a saccharide, is suspended in a molten low melting point ingredient and spray congealed. After spray congealing, the resulting composition is allowed to cool and congeal. Following congealing of the mixture, it is screened or sieved and mixed with remaining tablet constituents. Spray congealing processes wherein fast-dissolve granulations comprising any combination of low melting point compound and other tablet constituents are melted and spray congealed onto other tablet constituents are within the scope of the present invention. Spray congealing processes wherein all tablet constituents, including the low-melting point compound, are mixed, the low melting point compound is melted and the mixture is spray congealed onto a surface are also within the scope of the invention.

After spray congealing, the mixture may be milled and then combined with other tablet constituents. Following formation of the final tablet composition, the composition may be further processed to form a tablet shape.

Mixing and milling of tablet constituents during the preparation of a tablet composition may be accomplished by any method which causes the composition to become mixed to be essentially homogeneous. In preferred embodiments the mixers are high-shear mixers such as the Diosna, CoMill or V-Blender.

Once tablet compositions are prepared, they may be formed into various shapes. In preferred embodiments, the tablet compositions are pressed into a shape. This process may comprise placing the tablet composition into a form and applying pressure to the composition so as to cause the composition to assume the shape of the surface of the form with which the composition is in contact. In preferred embodiments, the tablet is compressed into the form at a pressure which will not exceed about 10 kN, preferably less than 5 kN. For example, pressing the tablets at less than 1, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 6, 7, 8, 9, or 10 kN is within the scope of the invention. The tablets of the invention generally have a hardness of about 3 kP or less; preferably the tablets have a hardness of about 2 kP or less and more preferably about 1 kP or less. For example, tablets of about 0.05, 0.07, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.3, 1.6, 1.9, 2.0, 2.1, 2.3, 2.5, 2.7, 2.8 or 3.0 or less than 0.1 kP are within the scope of the invention. Hydraulic presses such as a Carver Press or rotary tablet presses such as the Stokes Versa Press are suitable means by which to compress the tablet compositions of the invention.

Tablets may also be formed by tumbling melt granulation (TMG) essentially as described in Maejima et al, Chemical Pharmacology Bulletin.(1997) 45(3): 518-524; which is incorporated herein by reference. Tumbling melt granulation can be used for preparing the melt granulation. It can be done in a tumbling mixer. The molten low melting point compound is sprayed on the crystalline saccharide and powdered saccharide in the blender and are mixed until granules form. In this case, the low melting ingredient is the binder and the crystalline saccharide is the seed. An alternative method is to combine the unmelted low melting point ingredient, crystalline sugar (e.g. sucrose or maltose), and water-soluble ingredient in the powder form (e.g., mannitol or lactose) in the tumbling mixer and mix while heating to the melting point of the low melting point binder or higher. The seed should be crystalline or granular water soluble ingredient (saccharide), e.g., granular mannitol, crystalline maltose, crystalline sucrose, or any other sugar. An example of tumbling mixers is the twin-shell blender (V-blender), or any other shape of tumbling mixers. Heating can be achieved by circulating heated air through the chamber of the granulator and by heating the bottom surface of the chamber. As the seed material and the powdered tablet constituents circulate in the heated chamber, the low-melting point compound melts and adheres to the seeds. The unmelted, powdered material adheres to the seed-bound, molten low-melting point material. The spherical beads which are formed by this process are then cooled and screen sifted to remove nonadhered powder.

EXAMPLES

Example 1

Fast Dissolving Granulations

Compositions of Fast Dissolving Granulations. In these compositions, the water soluble excipient is a saccharide. As described above, the tablets of the invention may be formulated by a method wherein a fast dissolving granulation, comprising a low melting point compound and a water soluble excipient, is mixed separately from other tablet constituents. A portion of the fast dissolving granulation may then be combined with the other tablet constituents. In this example, several specific examples of fast dissolving granulations are set forth.

Fast dissolving granulations 1 and 2 were prepared by heating the low melting compound to 50^oC. At 50^oC., Wecobee M and Gelucire 33/01 become molten. The molten material was gradually added to the mannitol powder in a high shear granulator (Diosna). The granulation was mixed at high speed. When the granulation end point was reached as determined by visual inspection, the granulation was allowed to congeal. The congealed granulation was then milled using a CoMill.

Granulation 3 was granulated by combining melted Wecobee M with the mannitol in a high shear mixer (Robot Coupe) and blending until the granules formed. Granulation 4 was made by combining the melted PEG with fructose powder in a planetary mixer (low shear mixer) and mixing until the granules formed. The granulations were allowed to cool, then were screened.

Example 2

Fast Dissolving Ibuprofen Tablets

The following is an example of a fast dissolving tablet wherein the active ingredient is ibuprofen.

Ingredients were screened, then mixed in a V-blender. Tablets were compressed using a hydraulic press (Carver Press) at 600 lb (about 2.7 kN). The tablets had a hardness of 0.2-0.5 kP and disintegrated in less than 15 seconds.

Example 3

Fast Dissolving Antihistamine/Decongestant Tablets

The following is an example of a fast dissolving tablet comprising the active ingredients of many common allergy medications, Phenylpropanolamine HCl and Brompheniramine maleate.

Tablets were compressed on a hydraulic press (Carver Press) at approximately 3 kN. Tablet hardness was 0.2-0.5 kP and disintegration time 10 seconds.

Claim 1 of 44 Claims

What is claimed:

1. A tablet comprising a low melting point compound that melts or softens at or below 37^oC., a water soluble excipient and a pharmacologically active ingredient, wherein the low melting point compound comprises from about 2.5% to about 20% (wt/wt) of the composition, and wherein the tablet has a hardness of about 1 kilopond or lower.

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