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Pharm/Biotech Resources
Title: Microprojectile delivery system and particulate
product
United States Patent: 6,929,950
Issued: August 16, 2005
Inventors: Canham; Leigh T (Malvern, GB); Aston; Roger
(Malvern, GB)
Assignee: pSiMedica Limited (GB)
Appl. No.: 240931
Filed: April 5, 2001
PCT Filed: April 5, 2001
PCT NO: PCT/GB01/01510
371 Date: November 20, 2002
102(e) Date: November 20, 2002
PCT PUB.NO.: WO01/76564
PCT PUB. Date: October 18, 2001
Abstract
The invention relates to a particulate product comprising at least one
microprojectile; characterized in that the or at least one of the
microprojectiles comprises silicon. The invention also relates to devices
and components used in the microprojectile implantation of the particulate
product to a target of cells or target tissue.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide products that better
satisfy the requirements associated with microprojectile delivery of an
active substance to cells or tissue. It is a further object of the present
invention to provide components and devices that also better satisfy the
requirements associated with microprojectile delivery of an active substance
to a cells or tissue. It is a yet further object of the invention to provide
methods of fabricating said products, components, and devices.
According to a first aspect the invention provides a particulate product
comprising at least one silicon particle.
The or each silicon particle comprises silicon.
The or at least one of the silicon particles may comprise one or more of:
porous silicon, polycrystalline silicon, resorbable silicon, bioactive
silicon, bulk crystalline silicon, biocompatible silicon, and amorphous
silicon.
If the particulate product comprises more than one silicon particle, then
the silicon particles from which the product is formed need not all comprise
the same type of silicon. For example some of the particles may comprise
porous silicon and others may comprise bulk crystalline silicon.
Advantageously the or at least one of the silcon particles is a
microprojectile.
For the avoidance of doubt a microprojectile is a particle having a
composition, size, shape, and mass such that it is suitable for
microprojectile implanation into a target tissue or cell, or into the blood
stream of a patient.
Preferably the microprojectile has a composition, size, shape and mass such
that it is suitable for microprojectile implantation into a human or animal.
Advantageously the or at least one of the microprojectiles has an elongated
shape. More advantageously the or at least one of the microprojectiles has a
pointed tip. Yet more advantageously the or at least one of the
microprojectiles comprises a microneedle.
The or at least one of the microprojectiles may comprise a microbarb and/or
a microdart.
Preferably the or at least one of the microprojectiles comprises porous
and/or polycrystalline silicon.
Advantageously the or at least one of the microprojectiles has a
composition, size, shape, and mass such that they are suitable for use in
one or more of the devices disclosed in U.S. Pat. Nos. 5,204,253; 5,219,746;
5,506,125; 5,584,807; 5,865,796; 5,877,023; 5,919,159; 6,004,287; and
6,013,050, which are hereby incorporated by reference.
The particulate product may comprise a multiplicity of microprojectiles, the
microprojectiles forming a powder. The powder may have a substantially
uniform particle size distribution.
A number of advantages are associated with the use of silicon, particularly
porous and/or polycrystalline silicon, in the fabrication of
microprojectiles.
Porous and polycrystalline materials, if they have suitable nanostructure,
exhibit visible-near infrared fluorescence. The fluorescence of the porous
and polycrystalline silicon may be of value in monitoring drug
concentrations in the blood of a patient, as well as the presence and
quality of the implanted microprojectile. This is of particular value
silicon devices comprising resorbable silicon. Where the blood of a patient
contains microprojectiles with which a drug has been combined, analysis of a
blood sample containing the microprojectiles could yield information about
the drug and microprojectile concentration. The fluorescence allows the
microprojectiles to be identified and their numbers to be determined with
relative ease.
The fabrication of microprojectiles from silicon allows the use of silicon
processing technologies. These silicon processing techniques, in turn, open
the way for exquisite control over microprojectile shape and size, coupled
with high yields and high purity products. Better control over not only the
size, but also the shape of an assembly of microprojectiles will result in
better control of the depth of penetration of tissue or their incorporation
within target cells. The use of porous silicon microprojectiles is also
advantageaous since the presence of pores allows a greater dose, and
flexibility of loading of, active substance to be delivered for a given
microprojectile size.
The or at least one of the microprojectiles may further comprise a high
density material having a density greater than that of bulk crystalline
silicon. The high density material may comprise one or more of: gold,
tungsten, platinum, iron, nickel, molybdenum, silver, palladium, erbium,
iridium, rhenium, and cobalt. The microprojectile may comprise a silicide.
The silicon, from which the microprojectile is formed, may be located at the
surface of the high density material.
The use of a material having a density greater than that of bulk crystalline
silicon may be of particular value in intercellular microprojectile
delivery.
The or at least one of the microprojectiles may comprise bulk crystalline
silicon.
The or at least one of the microprojectiles may have a mass in the range
0.001 ng to 5 ng. The or at least one of the microprojectiles may have a
mass in the range 1 ng to 1 μg. The or at least one of the microprojectiles
may have a mass in the range 1 ng to 5 ng.
The 1 ng to 1 μg mass range may be of particular value in the delivery
vaccines to cells. The 0.001 ng to 1 ng mass range may be of particular
value in drug delivery to target tissues.
Advantageously the or at least one of the silicon particles further
comprises an active substance.
The active substance may comprise one or more of: a pharmaceutical material,
a biological material, a genetic material, a radioactive material, an
antibacterial agent, and luminescent agent.
The active substance may comprise one or more of: insulin, lidocaine,
anaesthetic, alprostadil, calcitonin, DNA, RNA, peptide, cytokine, hormone,
antibody, cytotoxic agent, adjuvant, steroid, and protein.
The active substance may comprise one or more of: GnRH, Goserilin,
Leuprordin Acetate, Triptordin, Buserelin, a GnRH agonist, a GnRH
superagonist, a GnRH antagonist, a GnRH homologue, a GnRH analogue, and a
GnRH mimic.
For the purposes of this specification the term active substance means any
substance to be transferred into a target cell or tissue or into a patient.
Advantageously the active substance comprises DNA or RNA.
The active substance may be disposed, at least partly, in the interior of
the or at least one of the silicon particles. The or at least one of the
silicon particles may comprise porous silicon and the active substance may
be disposed, at least partly, in the pores of the porous silicon.
Alternatively the or at least one of the silicon particles may comprise a
cavity that is bounded, at least partly, by the silicon. The active
substance may be disposed in said cavity.
If the silicon particle comprises an active substance that is disposed in a
cavity at least partly bounded by the silicon, or that is disposed in the
pores of porous silicon; then the active substance will be protected from
the effect of implantation into the cells or tissue. For example if the
active substance comprises DNA, then the DNA will be protected from shearing
forces as it passes through the tissue or cell walls.
Preferably the or at least one of the microprojectiles comprises resorbable
silicon.
Advantageously the silicon comprises derivatised silicon. More
advantageously the silicon comprises derivatised porous and/or
polycrystalline silicon. Yet more advantageously the derivatised silicon
comprises one or both of: Si-C bonding, and Si-O-C bonding.
As is well known in the art, the term "derivatised porous and/or
polycrystalline silicon" means porous and/or polycrystalline silicon that
has been derivatised predominantly or exclusively at the surface of the
silicon.
By selecting appropriate derivatisation, the surface functionality of the
microprojectile may be tailored to meet the requirements of the active
substance.
The use of resorbable silicon is of value since resorbable silicon is known
to dissolve or corrode in biological environments. The use of an active
substance associated with resorbable silicon therefore opens the way for the
controlled release of the active substance as a result of the
corrosion/dissolution of the resorbable silicon. If the resorbable silicon
is porous then the active substance may be disposed in the pores of the
porous silicon; corrosion of the silicon may then release the substance from
the pores. If the microprojectile comprises a cavity, in which an active
substance is disposed and which is bounded by resorbable silicon, then
corrosion of the silicon may also result in release of the substance.
The use of resorbable silicon microprojectiles potentially allows the
delivery of large quantities of an active substance, relative to prior art
microprojectiles. For example gold microprojectiles are only able to deliver
active substances from the surface of the microprojectile. The use of
resorbable silicon allows delivery of the whole active substance payload,
throughout the volume of the microprojectile.
Advantageously the or at least one of the silicon particles comprises porous
silicon having a porosity between 1% and 90%. More advantageously the porous
silicon has a porosity between 10% and 80%.
Preferably the or at least one of the silicon particles may have a size in
the range 100 nm to 500 μm. More preferably the or at least one of the
silicon particles has a size in the range 100 nm to 250 μm.
The or at least one of the silicon particles may have a size in the range 10
μm to 100 μm. The or at least one of the silicon particles may have a size
in the range 10 μm to 70 μm. The or at least one of the silicon particles
may have a size in the range 1 μm to 15 μm.
The size range 10 μm to 100 μm may be of particular value for extracellular
drug microprojectile delivery. The size range 1 μm to 15 μm may be of
particular value for intracellular microprojectile delivery.
Advantageously the particulate product comprises at least five substantially
single sized silicon particles, each single sized silicon particle having a
volume that is substantially identical to the volume of the other single
sized particles. More advantageously the particulate product comprises at
least ten substantially single sized silicon particles, each single sized
silicon particle having a volume that is substantially identical to the
volume of the other single sized particles. Yet more advantageously the
particulate product comprises at least twenty substantially single sized
silicon particles, each single sized silicon particle having a volume that
is substantially identical to the volume of the other single sized
particles.
Preferably the particulate product comprises a multiplicity of single shaped
silicon particles, each single shaped silicon particle having the
substantially same shape as the other single shaped silicon particles. More
advantageously each single shaped silicon particle has the substantially the
same volume as the other single shaped silicon particles. Yet more
advantageously each single shaped silicon particle is substantially
symmetric.
The total mass of the single shaped silicon particles, from which the
particulate product is at least partly formed, may be greater than 10% of
the total mass of the particulate product. The total mass of the single
shaped silicon particles, from which the particulate product is at least
partly formed, may be greater than 50% of the total mass of the particulate
product.
The particulate product may comprise a multiplicity of silicon particles and
at least some of said silicon particles may be monodispersed.
Advantageously the or at least one of the silicon particles is substantially
symmetric. More advantageously the particualte product comprises a
multiplicity of substantially symmetric silicon particles, each
substantially symmetric silicon particle being substantially symmetric.
The or at least one of the silicon particles may be substantially cubic. The
or at least one of the silicon particles may be substantially spherical.
For the purposes of this specification the term "symmetric", when used to
describe an object, means that the object comprises at least one plane of
symmetry and/or at least one axis of symmetry.
According to a second aspect the invention provides a carrier component, for
use in microprojectile implantation, comprising a carrier body and at least
one microprojectile, the carrier body having a shape and being arranged such
that the carrier body retains the or at least one of the microprojectiles,
characterised in that the or at least one of the microprojectiles comprises
silicon.
Carrier components (and hence the carrier body) are usually used in
microprojectile delivery devices. They are designed to facilitate removal
and replacement of the component in the device.
The carrier body may have a shape and be arranged such that it forms a
cartridge, the or at least one of the microprojectiles being disposed within
the cartridge. The carrier body may comprise a carrier wall, the or at least
one of the microprojectiles being adhered to, or integral with, said carrier
wall.
Advantageously the microprojectile comprises porous and/or polycrystalline
silicon.
According to a third aspect, the invention provides a delivery device
comprising at least one microprojectile and an activatable gas source; the
gas source being arranged such that, when activated, it causes gas to impart
kinetic energy to the or at least one of the microprojectiles; characterised
in that the or at least one of the microprojectiles comprises silicon.
The gas may impart kinetic energy to the microprojectiles by direct impact
of the gas with the microprojectiles. Alternatively the microprojectiles may
be adhered to one side of a disc; in which case the microprojectiles may be
accelerated by impact of the gas with the disc surface opposite to that on
which the particles are adhered.
When the device is arranged appropriately, impact of the gas with the
microprojectiles (or a body to which the microprojectiles are adhered)
causes them to accelerate towards the target cells or tissue.
The gas source may comprise a reservoir, containing gas held under pressure
and having a reservoir wall that encloses the gas. The gas source may be
activated by rupturing the wall, thereby causing the gas to flow from the
interior to the exterior of the reservoir.
The microprojectile delivery device need not comprise a reservoir of gas.
The gas source may, for example, simply comprise a gas conduit attached by a
tube to a cylinder; the cylinder being separate from the device. In this
case the gas source may be activated by opening a valve between the tubing
and the conduit.
The gas source may comprise an explosive, such as gunpowder; the gas source
being activated by ignition of the explosive.
The microprojectile delivery device may further comprise a carrier body the
carrier body having a shape and being arranged such that the carrier body
retains the or at least one of the microprojectiles.
Preferably the microprojectile comprises porous and/or polycrystalline
silicon.
According to a fourth aspect, the invention provides a method of fabricating
a particulate product comprising the steps: (a) taking a sample of silicon
and (b) forming at least one silicon product particle from the sample of
silicon.
The silicon sample comprises silicon and the or each of the silicon product
particles comprises silicon.
The sample of silicon may comprise one or more of: porous silicon,
polycrystalline silicon, resorbable silicon, bioactive silicon, bulk
crystalline silicon, biocompatible silicon, and amorphous silicon.
The or at least one of the silicon product particles may comprise one or
more of: porous silicon, polycrystalline silicon, resorbable silicon,
bioactive silicon, bulk crystalline silicon, biocompatible silicon, and
amorphous silicon.
Preferably step (b) is performed in such a manner that at least one of the
silicon product particles is a microprojectile.
Advantageously step (b) is performed in such a manner that at least one of
the silicon product particles is symmetric. Yet more advantageously step (b)
is performed in such a manner that a multiplicity of symmetric silicon
product particles.
Step (b) may be performed in such a manner that at least five single sized
silicon product particles are formed, each single sized silicon particle
having a volume that is substantially identical to the other single sized
product silicon particles.
Step (b) may be performed in such a manner that a multiplicity of single
shaped product silicon particles are formed, each single shaped silicon
product particle having a shape that is substantially identical to the other
single shaped silicon product particles.
The method of fabricating a particulate product may comprise the further
step (c) of porosifying said sample of silicon and/or porosifying the or at
least one of the silicon product particles formed from the sample of
silicon.
If the porosification step (c) involves the porosification of the or at
least one of the silicon product particles, then the porosification may be
performed in such a manner that it does not substantially alter the size
and/or shape of the silicon product particle.
The method of fabricating a particulate product may comprise the further
step (d), performed prior to steps (b) and (c), of forming the sample of
silicon by depositing a layer of polycrystalline silicon on a substrate.
The particle forming step (b) may be performed prior to or after step (c).
In other words the silicon product particles may be formed from porous or
non-porous silicon.
Advantageously the particle forming step (b) is performed after step (c) and
comprises the step of mechanically crushing said porous silicon.
Preferably the sample of silicon comprises a silicon wafer and step (b)
comprises the step of etching the wafer. The step of etching the wafer may
performed in such a manner that a multiplicity of monodispersed silicon
product particles are formed; said monodispersed silicon product particles
having a uniform size and/or shape.
The step (b) may comprise the step of photolithographically etching the
wafer.
Advantageously step (b) is performed in such a manner that the or at least
one of the silicon product particles has a size in the range 1 nm to 500 μm.
More advantageously the or at least one of the silicon product particles has
a size in the range 1 nm to 250 μm.
Step (b) may be performed in such a manner that the or at least one of the
silicon product particles has a size in the range 10 μm to 100 μm. Step (b)
may be performed in such a manner that the or at least one of the silicon
product particles has a size in the range 10 μm to 70 μm. Step (b) may be
performed in such a manner that the or at least one of the silicon product
particles has a size in the range 1 μm to 15 μm.
Step (c) may comprise the step of anodising said sample of silicon. Step (c)
may comprise the step of electrochemical etching said sample of silicon.
Preferably the step (c) comprises the step of applying a stain etch solution
to the or at least one of the silicon product particles and/or applying a
stain etch solution to the sample of silicon. More preferably the stain etch
solution comprises hydrofluoric acid and an oxidising agent. Yet more
preferably the stain etch solution comprises hydrofluoric acid and one or
more of: nitric acid, sodium nitrite, and chromium trioxide. Even more
preferably the stain etch solution comprises hydrofluoric acid and nitric
acid; wherein the concentration of hydrofluoric acid, in the stain etch
solution, is in the range 10 to 30 mol per litre and the concentration of
nitric acid, in the stain etch solution, is in the range 0.0016 to 0.32 mol
per litre.
Advantageously the process for fabricating a particulate product comprises
the step of bombarding the or at least one of the silicon product particles,
and/or bombarding the sample of silicon, with one or more of: ions,
neutrons, and electrons; and further comprises the step of porosifying the
silicon contained in the or at least one of the silicon product particles,
and/or contained in the sample of silicon, that has been so bombarded.
Preferably the step of porosifying the silicon contained in the or at least
one of the silicon product particles, and/or the silicon contained in the
sample of silicon, comprises the step of light assisted porosification.
Preferably step (d) comprises the step of reacting a silicon containing gas
in the region of the substrate. More preferably step (d) comprises the step
of pyrolysing a silane and/or halogen substituted silane in the region of
the substrate. Yet more preferably step (d) comprises the step of pyrolising
SiH4 in the region of the substrate.
Preferably step (b) comprises the steps: (i) mechanically processing the
sample of silicon in such a manner that at least one intermediate silicon
particle, is/are formed, the or each intermediate particle having a volume
that is less than that of the sample of silicon from which it was formed;
and (ii) applying a size reduction etch to the or at least one of the
intermediate silicon particles, the etch being performed in such a manner
that it reduces the size of the or at least one of the intermediate silicon
particles.
The size reduction etch (ii) may be performed in such a manner that it does
not substantially alter the shape of the or at least one of the intermediate
silicon particles.
Preferably the step (i) of mechanically processing the sample of silicon
comprises the step of dicing and/or sawing and/or milling and/or crushing
and/or polishing and/or grinding the sample of silicon.
Advantageously the step (ii) of mechanically processing the sample of
silicon is performed in such a manner that a multiplicity of monodispersed
intermediate silicon particles are formed, each monodispersed intermediate
silicon particle having substantially the same size and/or shape.
The size reduction etch (ii) may comprise a wet etch. The size reduction
etch (ii) may comprise an isotropic etch. The size reduction etch (ii) may
comprise a planar etch.
Advantageously the step (ii) of applying a size reduction etch comprises the
step of applying a size reduction etch solution to the or at least one of
the intermediate silicon particles, the etch solution comprising
hydrofluoric acid and nitric acid. More advantageously the size reduction
etch (ii) solution comprises hydrofluoric acid, nitric acid, and ethanoic
acid, the concentration of the hydrofluoric acid, in the size reduction etch
solution, being in the range 1.1 to 7.7 mol per litre, the concentration of
nitric acid, in the size reduction etch solution, being in the range 10.4 to
14.2 mol per litre, and the concentration of ethanoic acid, in the size
reduction etch solution, being in the range 0.0 to 1.74 mol litre.
According to a fifth aspect, the invention provides a method of fabricating
a carrier component, suitable for use in a microprojectile delivery device,
comprising the steps: (a) taking a sample of silicon and (b) forming
particles from the silicon, step (b) being performed in such a manner that a
particulate product comprising at least one microprojectile is formed, and
(e) assembling the particulate product with a carrier body in such a manner
that the product is retained by the body to form a carrier component.
The silicon may comprise bulk crystalline silicon and/or polycrystalline
and/or porous silicon.
The method of fabricating a carrier component may comprise the further step
(c) of porosifying said sample of silicon.
Step (c) may be performed before or after step (b).
The method of fabricating a carrier component may comprise the step (d),
performed prior to steps (b) and (c), of forming the sample of silicon by
depositing a layer of polycrystalline silicon on a substrate.
Advantageously step (b) is performed in such a manner that the or at least
one of the microprojectiles has a size in the range 1 nm to 500 μm. More
advantageously the or at least one of the microprojectiles has a size in the
range 1 nm to 250 μm.
Step (b) may be performed in such a manner that the or at least one of the
microprojectiles has a size in the range 10 μm to 100 μm. Step (b) may be
performed in such a manner that the or at least one of the microprojectiles
has a size in the range 10 μm to 70 μm. Step (b) may be performed in such a
manner that the or at least one of the microprojectiles has a size in the
range 1 μm to 15 μm.
Preferably step (d) comprises the step of reacting a silicon containing gas
in the region of the substrate. More preferably step (d) comprises the step
of pyrolysing a silane and/or halogen substituted silane in the region of
the substrate. Yet more preferably step (d) comprises the step of pyrolising
SiH4 in the region of the substrate.
According to a sixth aspect, the invention provides a method of fabricating
a delivery device comprising the steps: (a) taking a sample of silicon, and
(b) forming particles from the silicon, step (b) being performed in such a
manner that at least one microprojectile is formed, and (f) assembling an
activatable gas source and the microprojectile(s) to form a microprojectile
delivery device, the gas source and microprojectile(s) being arranged in
such manner that, when activated, the gas source causes gas to impart
kinetic energy to the microprojectile(s).
The method of fabricating a microprojectile delivery device may comprise the
further step (c) of porosifying said sample of silicon.
The silicon may comprise bulk crystalline silicon and/or polycrystalline
and/or porous silicon.
Step (b) may be performed before or after step (c).
The method of fabricating a microprojectile delivery device may comprise the
step (d), performed prior to steps (b) and (c), of depositing a layer of
polycrystalline silicon on a substrate.
Preferably step (d) comprises the step of reacting a silicon containing gas
in the region of the substrate. More preferably step (d) comprises the step
of pyrolysing a silane and/or halogen substituted silane in the region of
the substrate. Yet more preferably step (d) comprises the step of pyrolising
SiH4 in the region of the substrate.
Advantageously step (b) is performed in such a manner that the or at least
one of the microprojectiles has a size in the range 1 nm to 500 μm. More
advantageously the or at least one of the microprojectiles has a size in the
range 1 nm to 250 μm.
Step (b) may be performed in such a manner that the or at least one of the
microprojectiles has a size in the range 10 μm to 100 μm. Step (b) may be
performed in such a manner that the or at least one of the microprojectiles
has a size in the range 10 μm to 70 μm. Step (b) may be performed in such a
manner that the or at least one of the microprojectiles has a size in the
range 1 μm to 15 μm.
According to an seventh aspect the invention provides a method of
transfecting at least one cell, the method comprising the steps: (a) taking
a microprojectile comprising silicon, (b) combining the particle with a
sample of DNA, and (c) implanting the microprojectile in the or at least one
of said cells by microprojectile implantation.
Preferably the microprojectile comprises porous and/or polycrystalline
silicon.
According to an ninth aspect the invention provides the use of porous and/or
polycrystalline silicon, in the preparation of a microprojectile for the
delivery of a physiologically active substance to a subject.
Whilst many countries do not, yet, permit the patenting of methods of
treatment of the human or animal body by surgery or therapy, there are some
(e.g. USA) who do. In order for there to be no doubt about the Paris
Convention priority entitlement to such an invention in those countries that
do permit it, the invention also comprises the treatment, therapeutic or
prophylactic, of a disorder of the human or animal body by microprojectile
implantation of at least one microprojectile comprising porous and/or
polycrystalline silicon; and allowing the release of an beneficial substance
which helps to alleviate or ameliorate the disorder, or to prevent the
disorder from occurring.
A "beneficial substance" is something beneficial overall: it could be a
toxin, toxic to undesirable cells or to interfere with an undesirable
physiological process. For example, anti-cancer substances would be
considered "beneficial", even though their aim is to kill cancer cells.
According to an eleventh aspect, the invention provides a use of a
particulate product comprising at least one silicon particle for the
manufacture of a medicament for the treatment of a patient by
microprojectile injection.
Advantageously the or at least one of the silcon particles is a
microprojectile.
Advantageously the or at least one of the silicon particles further
comprises an active substance.
The active substance may comprise one or more of: a pharmaceutical material,
a biological material, a genetic material, a radioactive material, an
antibacterial agent, and luminescent agent.
The active substance may comprise one or more of: insulin, lidocaine,
anaesthetic, alprostadil, calcitonin, DNA, RNA, peptide, cytokine, hormone,
antibody, cytotoxic agent, adjuvant, steroid, and protein.
The active substance may comprise one or more of: GnRH, Goserilin,
Leuprordin Acetate, Triptordin, Buserelin, a GnRH agonist, a GnRH
superagonist, a GnRH antagonist, a GnRH homologue, a GnRH analogue, and a
GnRH mimic.
For the purposes of this specification the term active substance means any
substance to be transferred into a target cell or tissue or into a patient.
Advantageously the active substance comprises DNA or RNA.
Advantageously the or at least one of the silicon particles comprises porous
silicon having a porosity between 1% and 90%. More advantageously the porous
silicon has a porosity between 10% and 80%.
Preferably the or at least one of the silicon particles may have a size in
the range 100 nm to 500 μm. More preferably the or at least one of the
silicon particles has a size in the range 100 nm to 250 μm.
The or at least one of the silicon particles may have a size in the range 10
μm to 100 μm. The or at least one of the silicon particles may have a size
in the range 10 μm to 70 μm. The or at least one of the silicon particles
may have a size in the range 1 μm to 15 μm.
Advantageously the particulate product comprises at least five substantially
single sized silicon particles, each single sized silicon particle having a
volume that is substantially identical to the volume of the other single
sized particles. More advantageously the particulate product comprises at
least ten substantially single sized silicon particles, each single sized
silicon particle having a volume that is substantially identical to the
volume of the other single sized particles. Yet more advantageously the
particulate product comprises at least twenty substantially single sized
silicon particles, each single sized silicon particle having a volume that
is substantially identical to the volume of the other single sized
particles.
Preferably the particulate product comprises a multiplicity of single shaped
silicon particles, each single shaped silicon particle having the
substantially same shape as the other single shaped silicon particles. More
advantageously each single shaped silicon particle has the substantially the
same volume as the other single shaped silicon particles. Yet more
advantageously each single shaped silicon particle is substantially
symmetric.
The total mass of the single shaped silicon particles, from which the
particulate product is at least partly formed, may be greater than 10% of
the total mass of the particulate product. The total mass of the single
shaped silicon particles, from which the particulate product is at least
partly formed, may be greater than 50% of the total mass of the particulate
product.
The particulate product may comprise a multiplicity of silicon particles and
at least some of said silicon particles may be monodispersed.
Advantageously the or at least one of the silicon particles is substantially
symmetric. More advantageously the particualte product comprises a
multiplicity of substantially symmetric silicon particles, each
substantially symmetric silicon particle being substantially symmetric.
The or at least one of the silicon particles may be substantially cubic. The
or at least one of the silicon particles may be substantially spherical.
Claim 1 of 10 Claims
1. A particulate product comprising monodispersed porous silicon
particles, at least one of the porous silicon particles comprising porous
silicon obtainable from a sample of silicon by one or more of: stain
etching, anodization, and electrochemical etching.
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