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Link:  Pharm/Biotech Resources


Title:  Prolonged release bioadhesive therapeutic systems

United States Patent:  6,916,485

Issued:  July 12, 2005

Inventors:  Aiache; Jean-Marc (Paris, FR); Costantini; Dominique (Paris, FR); Chaumont; Christine (Paris, FR)

Assignee:  Bioalliance Pharma (Paris, FR)

Appl. No.:  307938

Filed:  December 3, 2002

Abstract

The present invention concerns a prolonged release bioadhesive mucosal therapeutic system containing at least one active principle, with an active dissolution test of more than 70% over 8 hours and to a method for its preparation. The bioadhesive therapeutic system may be in tablet form and may contain quantities of natural proteins representing at least 50% by weight of active principle and at least 20% by weight of the tablet, between 10% and 20% of a hydrophilic polymer, and compression excipients, and may contain between 4% and 10% of an alkali metal alkylsulphate to reinforce the local availability of active principle and between 0.1% and 1% of a monohydrate sugar.

SUMMARY OF THE INVENTION

The present invention is drawn to a prolonged release bioadhesive mucosal therapeutic system containing at least one active principle, having an active principle dissolution percentage of more than 70% over 8 hours, comprising quantities of natural proteins representing at least 50% by weight of active principle and at least 20% by weight of the bioadhesive therapeutic system, between 10% and 20% of a hydrophilic polymer, compression excipients, and comprising between 3.5% and 10% of an alkali metal alkylsulphate and between 0.1% and 1% of a monohydrate sugar.

DETAILED DESCRIPTION OF THE INVENTION

The present invention aims to overcome all of the disadvantages described above by providing novel prolonged release bioadhesive therapeutic systems by ensuring solubilisation of active principles to ensure its local efficacy. Indeed, prolonged release forms can reduce the number of doses and produce more stable levels of active principle over time.

Throughout the text, the terms "bioadhesive" or "mucoadhesive" will be used equally, therapeutic systems of the invention are more particularly suitable for mucosal administration.

Similarly, the term "therapeutic" encompasses both therapy and prophylaxis of the different pathologies mentioned above, and in particular mucitis and candidiasis.

The bioadhesive therapeutic systems can be in the form of bioadhesive tablets, microspheres or nanospheres.

The present invention also provides a method for preparing said bioadhesive therapeutic systems in the form of tablets with the desired qualities for use on all types of mucosa.

More precisely, the bioadhesive tablets and methods of the invention are suitable for treating mucitis and candidiasis in the context of diseases in immunodepressed subjects (elderly, malnourished, antibiotherapy, cancer, AIDS, radiotherapy, chemotherapy, grafting).

Said tablets are also suitable for administering active principles for which mucosal administration has advantages as regards therapy or comfort, compared with buccal, transdermal or systemic administration. As an example, it may be antivirals such as aciclovir, valaciclovir, ganciclovir, zidovudine or insoluble analgesics such as fentanyl base.

They enable favorable local use of insoluble or slightly soluble active principles. They also enable a number of active principles to be combined in the tablet to increase compliance and acceptability of the treatment, such as other antifungals with a different spectrum, analgesics, salivation agents, etc.

The tablets of the invention also enable that the dose can be reduced and thus, undesirable secondary effects which can accompany the normal use of such drugs can also be reduced. Further, the invention also describes compositions that are particularly advantageous clinically as they are active on the basis of a single (or two) daily dose(s). Finally, their novel formulation does not alter taste and appetite, which are essential elements in maintaining a good general condition in the immunodepressed patient.

The present invention also provides a solution to the disadvantages of the prior art, enabling a more complete and better tolerated control of mucosal infections and associated symptoms (continuous and non-transient cover) and of certain viral diseases, pain or other diseases.

In a first aspect, the invention provides a prolonged release bioadhesive mucosal therapeutic system containing at least one active principle, having an active principle dissolution test of more than 70% over 8 hours, comprising quantities of natural proteins representing at least 50% by weight of active principle and at least 20% by weight of said bioadhesive therapeutic system, between 10% and 20% of a hydrophilic polymer, compression excipients to reinforce the hardness of the bioadhesive therapeutic system, and comprising between 4% and 10% of an alkali metal alkylsulphate and optionally between 0.1% and 1% of a monohydrate sugar.

A particular embodiment of the mucosal bioadhesive therapeutic system of the invention is constituted by a mucoadhesive tablet.

The essential role of adding an alkali metal alkylsulphate is to dissolve a low solubility or insoluble active principle and to facilitate its local availability: the alkali metal alkylsulphate agent facilitates systemic passage of the active principle as a function of its concentration (Martin-Algarra, 1994, Pharmaceutical Research, (11), 7: 1042-1047). In the formulation of the present invention, by forming micelles, it acts as a solubilizing agent that does not facilitate absorption. It also facilitates swelling and allows constant release of the active principle over 8 hours.

More particularly, the bioadhesive therapeutic systems of the invention are suitable for preventing or treating buccal, oesophageal or vaginal infections.

Still more particularly, they are suitable for preventing or treating buccal candidosal infections in immunodepressed patients. The tablets of the invention can be used in a curative or preventative manner. Further, the tablets of the invention are more particularly intended for buccal administration but are also suitable for other forms of administration by adapting the galenic form.

In summary, the bioadhesive therapeutic systems of the invention have a number of major properties and advantages:

  •  
    bulleta formulation that allows ready dosage (compatible with preventative or maintenance treatment) and optimum activity of the active principles;
    bulletone or more other active principles and/or excipients can be associated with the first active principle to ensure hydration and good local acceptance of the compositions;
    bulleta dose of active principle that is substantially lower than that used in other existing galenical forms can reduce or avoid undesirable effects;
    bulletthe salivary concentrations of active principle are higher than the minimum inhibitory concentration (MIC) over a prolonged period.



    The bioadhesive therapeutic systems of the invention contain at least one active principle.

    When the bioadhesive therapeutic systems are intended to prevent and treat fungal infections, a preferred active principle is a compound from the broad spectrum azole family preferably selected from miconazole, clotrimazole, ketoconazole, fluconazole, itraconazole, isoconazole, econazole, saperconazole, genaconazole, terconazole, butoconazole, tioconazole, oxiconazole, bifonazole, fenticonazole, omoconazole, sertaconazole, voriconazole and sulconazole. It is advantageously triazoles such as fluconazole, itraconazole or saperconazole; or imidazoles preferably selected from miconazole, clotrimazole and ketoconazole.

    Particularly preferred azole compounds in the present invention are miconazole, ketoconazole and itraconazole, and unitary doses are then in the range 10 to 150 mg per tablet.

    A still more preferred compound is miconazole whose chemical denomination is (RS)-1-[-2-(2,4-dichlorobenzyloxy)-2-(2,4-dichlorophenyl)-ethyl]-1H-imidazole, present in a dose of 10 to 150 mg per tablet, preferably 25 to 75 mg and more preferably 50 mg per tablet.

    Azole compounds are known to act on the synthesis of a constituent of the fungal membrane: ergosterol.

    The bioadhesive therapeutic systems of the invention and containing substantially 50 mg per tablet ensure a continuous and prolonged presence of the active principle above the MIC at the site of action in a single daily dose as well as the various advantages described above, and in the absence of systemic passage.

    A further advantage of bioadhesive therapeutic systems essentially comprising 50 mg of miconazole is the excellent tolerance of the active principle as the useful dose per day in the 50 mg preparation is ten times lower than the usual dose of the same product in the reference formulation, Daktarin buccal gel formulation (500 mg/d) while surprisingly, the local concentrations are considerably increased (7 to 10). An important advantage is the reduction in the risk of acquiring resistance to the fungi. Indeed, the appearance of resistance to a compound often occurs if the local concentration is less than the MIC allowing the yeast to grow again. The useful dose in the tablets of the invention can also reduce or even eliminate certain undesirable effects resulting from a dose of 500 mg/d, such as intestinal problems (nausea, vomiting, diarrhea) or allergic reactions. Transaminase elevations are rarely observed.

    The various advantages of the bioadhesive therapeutic systems of the invention will become clear from the following examples that essentially described the pharmaceutical forms and the results of comparative clinical tests.

    The azole miconazole type compound can be associated with a further active principle selected, for example, from an antifungal with a different spectrum, of the polyene type, an analgesic, a salivation agent, a saliva substitute, an antiseptic, an anti-inflammatory (corticoid), thalidomide or a mixture thereof.

    Polyenes have a different action mechanism to azoles. They bond to sterol groups, principally ergosterol, present in the fungal membrane and induce the appearance of pores and channels. These pores and channels substantially increase cell permeability and the loss of small molecules, leading to cell death.

    From polyenes, preferred polyenes for use in the compositions of the invention are broad spectrum polyenes, preferably tetraenes. Nystatin and amphotericin B can in particular be cited.

    Advantageously, nystatin is used in the bioadhesive therapeutic systems of the invention.

    Polyenes are advantageously used in doses in the range 10 to 100 mg, preferably in the range 20 to 90 mg. By way of illustration, amphotericin is advantageously used in doses in the range 20 to 60 mg. Nystatin is used in an amount of 10 mg to 100 mg, preferably 20 mg to 40 mg, more preferably about 25 mg.

    The doses can be recommended in units knowing that 1 mg corresponds to 4400 units. A preferred composition of the invention comprises 50 to 400 mg of an imidazole or triazole compound and 20 to 90 mg or 100 000 to 200 000 units of a polyene. More preferably, the azole compound is miconazole and the polyene is nystatin. The compositions of the invention are generally intended for use in one or two daily doses. Preferably, they are administered at intervals that allow them to be taken daily in amounts of 20 to 200 mg of azole and 50 000 to 500 000 units of polyene (10 to 110 mg).

    Further, to improve the treatment efficacy, the bioadhesive therapeutic systems of the invention applied to mucosal administration can also comprise one or more other active principles. More particularly, the bioadhesive therapeutic systems of the invention can comprise one or more active principles that ensure hydration and local acceptance, an indication of compliance in this type of treatment. The use of this type of active principle is particularly advantageous in acute application and in maintenance treatment.

    The associated excipients and other active principles can, for example, advantageously be selected from one or more anaesthetic compounds, salivation agents, antiseptics, anti-inflammatories, thalidomide, antibiotics, saliva substitutes or flavour masking agents, used alone or in combination.

    The combined use of an active principle with anaesthetic properties is particularly advantageous since, as indicated above, candidiasis is often accompanied by severe pain, in particular during ingestion. An example of a suitable anaesthetic for use in the context of the invention is lidocaine or tetracaine. Preferably, the anaesthetic is used in doses in the range 0.1% to 10% of the total weight of the active ingredients of the compositions of the invention, more preferably in the range 1% to 7%.

    A typical composition in accordance with the invention comprises about 1% to 5% of anaesthetic, for example lidocaine.

    The combined use of an agent facilitating salivation is also advantageous for treating candidiasis, which frequently causes dry mouth. In a further aspect, then, the invention concerns a bioadhesive therapeutic system or a composition comprising at least one active principle and a salivation agent.

    The active principle can be an antifungal compound as described below, an antiviral for the treatment of HIV infections (human immunodeficiency virus), EBV (Epstein-Barr virus, infectious mononucleosis, hairy leukoplakia), CMV (cytomegalovirus), herpes simplex virus (HSV) or the varicella zoster virus (VZV). The active principles contained in the bioadhesive therapeutic systems are then zidovudine, aciclovir, valaciclovir or ganciclovir. It can also be an insoluble or only slightly soluble analgesic for which other administration modes pose precisely those solubility problems. An example that can be cited is low solubility fentanyl base which is important in treating severe resistant pain in particular associated with cancer.

    An example of a suitable salivation agent for use in the context of the invention is pilocarpine. Pilocarpine is currently used in treating xerostomia in patients receiving irradiation when treating cancers of the head and neck. An example of another salivation agent is bethanechol.

    The salivation agent is preferably used in doses in the range 0.1% to 10% by weight of the total weight of the active constituents in the compositions of the invention, more preferably between 0.1% and 5%.

    A composition of the type defined in the invention comprises about 0.5% to 3% of a salivation agent, for example pilocarpine.

    More preferably, a particular association of the invention comprises at least one antifungal compound, an anaesthetic and a salivation agent. More preferably, an advantageous composition of the invention comprises:

  •  
    bullet25 to 75 mg of an imidazole or triazole compound;
    bullet1% to 7% by weight of an anaesthetic; and
    bullet0.1% to 5% by weight of a salivation agent.



    Further, to improve observance of the treatment, a flavour masking agent can be used if necessary, for example with antifungals. However, in a dose of 50 mg of miconazole, the bioadhesive tablet is characterized by an absence of disagreeable flavour. This agent is preferably free of sugar to avoid possible complications in the mouth, in particular dental problems (caries). In a further embodiment, the bioadhesive therapeutic systems of the invention comprise at least one antifungal compound and a flavour masking agent. This latter comprises mentholated type derivatives, for example. The flavour masking agent is advantageously used in combination with the anaesthetic and the salivation agent as described above.

    Further, as indicated above, the combined use of an antiseptic also has major advantages, in particular when used in prophylactic treatment or for maintenance treatment. The use of this type of compound can ensure better oral hygiene for patients afflicted with candidiasis infections. In particular, the use of this type of agent can reduce the bacterial populations present in the oral cavity. A suitable antiseptic is either the alkali metal alkylsulphate alone, or associated with chlorexidine (0 to 5%), an antibiotic (fusafungin, 500 mg, for example) or with an anti-inflammatory, or with a corticoid.

    The combined use of said symptomatic active principles endows the compositions of the invention with supplementary properties, in particular:

  •  
    bullethydration of the mucosa and mouth;
    bulletmasked flavour;
    bulletcomfort in use (controlling pain);
    bulletbetter oral hygiene.



    Thus, the present invention shows that it is possible to combine in the active compositions different agents with complementary properties, ensuring more effective treatment of candidiasis infections in patients. In particular, the compositions of the invention allow global treatment of these diseases, in contrast to early or local systemic treatments using azoles, the efficacy of which is high but which can cause resistance.

    The active principles used in the context of the invention can be conditioned in the same homogeneous or heterogenous bioadhesive therapeutic system with two phases with two release rates, or separately depending on whether administration is carried out simultaneously or at intervals. Further, they can be formulated in different manners, depending on the nature of the compounds, and the dosage. The formulation can be in the form of homogeneous or double-layer tablets, or in the form of micro- or nano-spheres. In general, packaging and formulation are defined to allow compatibility of the associated products, reduced or facilitated administration frequency (one or two doses a day), easy delivery system (preferably an oral bioadhesive form), a masked taste if necessary, local hydration, an absence of systemic passage and good acceptability.

    A further aspect of the bioadhesive therapeutic systems of the invention can be found in the excipients and the fillers. Adhesiveness is conferred by natural proteins, which represent at least 50% by weight of the active principle. Types of natural proteins that can be used are those described in EP 0 542 824. A particular example is a milk protein concentrate titrating a minimum of 85% of proteins such as Prosobel L85, LR85F or, preferably either Promilk 852A sold by Armor Protéines, or from the Alaplex range (4850, 1180, 1380 or 1395) from NZMP. The relative concentration of the natural proteins in a bioadhesive tablet of the invention is 15% to 50%, preferably 20% to 30%.

    The bioadhesive therapeutic systems of the invention also comprise excipients which are normal in bioadhesive systems, as will be shown in the examples below.

    A particular characteristic of the compounds of the invention is that they contain between 3.5% and 10% of a metal alkylsulphate. Preferably, it is selected from the group formed by sodium laurylsulphate and diethylsulphosuccinate. More preferably, it is sodium laurylsulphate in a concentration of 4% to 6% by weight of the total tablet weight.

    The presence of a dose of more than 3.5% of an alkali metal alkylsulphate and more particularly sodium laurylsulphate can, as will be shown in the following examples, increase the release of miconazole from the tablet in vitro, namely more than 80% over 8 hours as opposed to the active principle being impossible to dissolve in the absence of alkali metal alkylsulphate including over short periods. Thus, it increases the solubility of insoluble or low solubility active principles. This is essential to food availability of the active principle locally. Further, it allows better swelling of the tablet, which has the advantage of producing a constant release of the active principle into the site of action of pathogenic agents. It should be noted that such a concentration of sodium laurylsulphate associated with the adhesive tablet is completely unusual for a tablet in which the concentration of this product rarely exceeds 3%.

    Thus in the present invention, the solubilizing function of the sodium laurylsulphate as regards a low solubility active principle has an essential role for its in situ liberation. The examples below indicate good coherence between the in vitro dissolution test and the cumulative salivary concentration over time measured in vivo.

    Thus, the presence of sodium laurylsulphate in a concentration of 4% to 6% is an essential element in the composition of tablet and in the qualities of tablet cited above: good availability, a single dose per day, etc.

    Sodium laurylsulphate in the minimum concentration of 3.5%, and preferably in the range 3.5% to 10%, also has the advantage of having antiseptic properties per se. Thus, it not only acts as an excipient, but it also acts as an active principle, in particular when treating mucitis.

    Finally, the bioadhesive therapeutic systems of the invention can comprise between 0.1% and 1% of a sugar monohydrate, preferably lactose monohydrate or saccharose. The presence of lactose is not, a priori, indispensable per se, provided that the concentration of milk proteins is high. However, the presence of lactose monohydrate or saccharose results in a substantial modification of a step of the preparation process as described in EP 0 542 824-B1, which consists of eliminating a granulation step in the presence of alcohol and replacing it with a wetting liquid composed of lactose or saccharose in purified water, as will be indicated below.

    This absence of ethanol has the particular advantage of enabling large scale production of the bioadhesive systems of the invention without using explosion-proof apparatus, which are obligatory when alcohol is present in any step in an industrial process.

    The bioadhesive systems of the invention are prolonged release systems and can also be coated with a soluble layer containing the same active principle with immediate release; this is particularly important with analgesic treatments for which a double effect-immediate and prolonged-is sought.

    The present invention also concerns a process for preparing a mucosal controled release bioadhesive therapeutic system containing at least one active principle, with an active principle dissolution percentage of more than 70% over 8 hours, comprising at least:


  •  
    bulleta step for mixing the active principle with natural proteins, these latter representing at least 50% by weight of active principle, and with excipients and fillers comprising at least one hydrophilic polymer; and
    bulleta step for mixing with an alkali metal alkylsulphate in a concentration in the range 3.5% to 10% by weight of the bioadhesive therapeutic system, preferably 4% to 6%.

    In one implementation, the bioadhesive therapeutic system is a prolonged release mucosal bioadhesive tablet and the preparation of which comprises the following steps:
     
    bulleta) a step for mixing the active principle with natural proteins, said proteins representing at least 50% by weight of the active principle, and with excipients and fillers comprising at least one hydrophilic polymer;
    bulletb) a step for wetting the mixture obtained at a) with a monohydrate sugar or polyol type binder;
    bulletc) a step for drying the mixture and sizing the grains obtained;
    bulletd) a step for mixing the grains obtained with an alkali metal alkylsulphate in a concentration in the range 3.5% to 10% by weight of tablet, preferably 4% to 6%.

    In the method of the invention, the active principle or active principles, if necessary mixed with methylhydroxypropylcellulose or metolose (MHPC) is sieved with an open space of between 0.4 and 1 mm, then mixed with at least 50% by weight of natural proteins, such as milk proteins. The powder obtained is homogenized. It then undergoes wetting step in a granulation step in which the powder is mixed with a lactose or saccharose solution in distilled water. It is then followed by drying to produce a residual moisture content of about 3%. It is then followed by a calibration step, mixing with the remaining excipients and by a compression step. A particular feature of the wetting liquid, lactose in water, is that the quantity introduced during batch production is not fixed but should be determined as a function of the appearance of the grain. There are three possibilities:
     
    bulleteither all the wetting liquid is introduced and the subsequent production phases of tablet are carried out conventionally by adding excipients, as indicated in the examples below;
    bulletor not all of the wetting liquid is used and metolose is added with the formulation excipients to arrive at a final concentration (between 0.1% and 1%, preferably between 2% and 4% of the final tablet). A typical production diagram is shown in FIG. 1 illustrating Example 2;
    bulletor all of the lactose or saccharose is dissolved in half of the theoretical quantity of purified water. All of this wetting liquid is introduced into the mixture. The remaining half of the purified water is used as a reserve when optimizing wetting and can be adjusted as a function of batch size.

    This latter possibility avoids the phase for compensating for the monohydrated lactose with metolose. It is particularly advantageous when scaling up as the quantities to be introduced can be calculated by knowing the batch size without a need to known the grain appearance. The scaling up experiments shown below indicate that the method is suitable for large scale production both with lactose and with saccharose. Large scale dissolution tests with the composition of Example 3 demonstrate this.

    A further essential characteristic of the method for preparing tablets of the invention is adding an alkali metal alkylsulphate in step d) above in a concentration in the range 3.5% to 10% of the tablet weight, preferably in the range 4% to 6%. It is actually added at the same time as the formulation excipients such as talc and magnesium stearate, to endow the tablets with the functions described above, in particular as regards rate of dissolution.

    The invention also concerns a method for preparing a bioadhesive therapeutic system other than tablets, such as microspheres, in which a step for adding an alkali metal alkylsulphate in the same range of concentration as described above is added to the preparation.

    The alkali metal alkylsulpahte is preferably sodium laurylsulphate or sodium diethylsulphosuccinate. The production of pilot batches described in the examples below used sodium laurylsulphate in a concentration of 4.5%.

    The method of the invention results in prolonged release bioadhesive tablets that are particularly suitable for application to the mucosa, and more particularly to the buccal mucosa.

    The examples pertain to tablets containing as the active principle antifungal substances for treating buccal candidiasis, anti-infectious substances (AZT, aciclovir), active principles for treating pain (fentanyl) or nausea (metoclopramide). The skilled person will be capable of adapting the production of the bioadhesive therapeutic system with a further active principle for application to other types of mucosa and/or for other types of diseases.

    For active principles with absorption, two action mechanisms, local and systemic, can be obtained. The following can be cited: aphthae for buccal infections, anti-infectious agents for vaginal infections, inflammation, local antalgics or opioid analgesics for pain, dryness, metoclopramide for nausea, antiulcerous agents and local bacterial infections.

    Finally, the present invention concerns the use of bioadhesive therapeutic systems to dissolve active principles and to allow prolonged release as a drug for preventative, curative or maintenance treatment of diseases, in particular of the mucosa. More particularly, the advantage of the bioadhesive therapeutic systems of the invention is their use to prevent or treat candidosa infections of the buccal mucosa and the bioadhesive therapeutic system contains an azole as the active principle in a dose of 10 to 150 mg per tablet, preferably 25 to 75 mg per tablet.

    For the treatment of other buccal infections, vaginal or global infections and more particularly HIV infections (human immunodeficiency virus), EBV (Epstein-Barr virus, infectious mononucleosis, hairy leukoplakia), CMV (cytomegalovirus), herpes simplex virus (HSV) or varicella zoster virus (VZV), the active principles contained in the bioadhesive therapeutic systems are zidovudine, aciclovir, valaciclovir or ganciclovir. The doses of aciclovir and valaciclovir are 20 to 100 mg, preferably 50 mg. Doses for zidovudine and ganciclovir are 10 to 2000 mg, preferably 500 to 1500 mg. The desired action is local and more particularly, at the place of entry of the infectious agent, but also general because of the particular mode of action of these viruses in ganglionic tropism.

    Bioadhesive therapeutic systems can also be used for drugs for treating aphthae or pain. When treating pain, the systemic action is more advantageous, associated with local release, and is achieved with a bioadhesive therapeutic system by dint of its mode of release. The low bioavailability of fentanyl is improved by the bioadhesive form which dissolves and releases the active principle into the buccal mucosa. This bioadhesive system applied to fentanyl can associate an immediate action with a prolonged action that is particularly advantageous in pain and in particular for intense, resistant pain, in particular that associated with cancer.

    The bioadhesive system of the invention is particularly advantageous when the active principle is fentanyl base which is an insoluble molecule and the solubility of which is improved with laurylsulphate. A range of doses of fentanyl of 50 to 1600 μg, and preferably 200 to 1200 μg, is possible with this therapeutic system, and can be adapted to the pain to be treated.

    The use of the bioadhesive therapeutic systems of the invention is particularly attractive for the patient, since prolonged release allows a single daily administration of the bioadhesive therapeutic system and it permits local mobilization of the active principle and low systemic passage.

    Claim 1 of 48 Claims

    1. A prolonged release bioadhesive therapeutic system containing at least one active principle, having an active principle dissolution percentage of more than 70% over 8 hours, comprising quantities of natural proteins representing at least 50% by weight of active principle and at least 20% by weight of said bioadhesive therapeutic system, between 10% and 20% of a hydrophilic polymer, compression excipients, and comprising between 3.5% and 10% of an alkali metal alkylsulphate and between 0.1% and 1% of a monohydrate sugar.

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