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Title: HSA-free formulations of interferon-beta
United States Patent: 6,887,462
Issued: May 3, 2005
Inventors: Shirley; Bret A. (Waltham, MA); Babuka; Susan
(Oakland, CA); Chen; Bao-Lu (San Ramon, CA); Hora; Maninder (Danville, CA);
Choe; Minna (Danville, CA); Tellers; Melanie (Cranford, NJ)
Assignee: Chiron Corporation (Emervyille, CA)
Appl. No.: 035397
Filed: October 25, 2001
Abstract
Stabilized pharmaceutical compositions comprising substantially monomeric
interferon-beta (IFN-β) and methods useful in their preparation are
provided. The compositions comprise the IFN-β solubilized in a
low-ionic-strength formulation that maintains the composition at a pH of
about 3.0 to about 5.0. Methods for preparing these compositions, and for
increasing solubility of IFN-β in pharmaceutical compositions, are provided.
Description of the Invention
FIELD OF THE INVENTION
The invention relates generally to pharmaceutical compositions, more
particularly to stabilized formulations of interferon-β that are free of
human serum albumin as an added pharmaceutical excipient.
BACKGROUND OF THE INVENTION
The interferons are a family of glycoproteins whose secretion from cells
is induced by a number of signals including viruses, double-stranded RNAs,
other polynucleotides, antigens, and mitogens. Interferons exhibit multiple
biological activities, including antiviral, antiproliferative, and
immunomodulatory activities. At least three distinct types of human
interferons, α, β, and γ, have been distinguished based on a number of
factors, including anti-viral and anti-proliferative activities.
Interferon-β (IFN-β) is the first identified effective treatment for those
with multiple sclerosis (MS), and has been demonstrated to reduce the number
of attacks suffered by patients with relapsing and remitting MS, and
secondary progressive MS. IFN-β compositions are also useful in the
treatment of hepatitis B and C infections.
As with all protein-based pharmaceuticals, one major obstacle that must be
overcome in the use of IFN-β as a therapeutic agent is the loss of
pharmaceutical utility that can result from its instability in
pharmaceutical formulations. Physical instabilities that threaten
polypeptide activity and efficacy in pharmaceutical formulations include
denaturation and formation of soluble and insoluble aggregates, while
chemical instabilities include hydrolysis, imide formation, oxidation,
racemization, and denaturation. Some of these changes are known to lead to
the loss or reduction of the pharmaceutical activity of the protein of
interest. In other cases, the precise effects of these changes are unknown,
but the resulting degradative products are still considered to be
pharmaceutically unacceptable due to the potential for undesirable side
effects.
The stabilization of polypeptides in pharmaceutical compositions remains an
area in which trial and error plays a major role (reviewed by Wang (1999)
Int. J. Pharm. 185:129-188; Wang and Hanson (1988) J. Parenteral Sci.
Tech. 42:S3-S26). Excipients that are added to polypeptide
pharmaceutical formulations to increase their stability include buffers,
sugars, surfactants, amino acids, polyethylene glycols, and polymers, but
the stabilizing effects of these chemical additives vary depending on the
protein.
One of the major obstacles to preparing stabilized IFN-β pharmaceutical
formulations has been the poor solubility of the IFN-β molecule. Current
formulations employ the use of HSA as a solubility-enhancing agent for IFN-β.
However, the use of HSA has drawbacks. HSA is a product of human blood and
must therefore be harvested from human subjects. While steps are taken to
reduce the risk, the use of human blood products such as HSA carries with it
the potential introduction of human viruses such as HIV and HCV. The
introduction of HSA into the formulation also interferes with the ability to
properly determine the stability of IFN-β in the formulation. This is
because HSA and IFN-β are both proteins, and the HSA interferes with some of
the IFN-β stability-indicating assays.
Furthermore, IFN-β is a protein that exhibits aggregate formation when
prepared in pharmaceutical compositions, and hence the amount of this
protein in its monomeric biologically active state is compromised during
storage of these compositions. Aggregate formation by a polypeptide such as
IFN-β during storage of a pharmaceutical composition can adversely affect
biological activity of that polypeptide, resulting in loss of therapeutic
efficacy of the pharmaceutical composition. Furthermore, aggregate formation
may cause other problems such as blockage of tubing, membranes, or pumps
when the IFN-β pharmaceutical composition is administered using an infusion
system. In addition, injection of a pharmaceutical composition comprising
the aggregated form of a protein has the potential for generating an
immunogenic reaction to the aggregated protein.
Consequently, there is a need for additional IFN-β pharmaceutical
compositions comprising physiologically compatible stabilizers that improve
the solubility of this protein and stabilize the protein against aggregate
formation, thereby enhancing their pharmaceutical utility.
SUMMARY OF THE INVENTION
Compositions comprising interferon-beta (IFN-β) as a therapeutically
active component and methods useful in their preparation are provided. The
compositions are stabilized pharmaceutical compositions that are free of
human serum albumin (HSA) as a pharmaceutical excipient and which comprise
substantially monomeric IFN-β solubilized in a low-ionic-strength
formulation. The low-ionic-strength formulation is a solution that comprises
a buffer in an amount sufficient to maintain the composition at a specified
pH plus or minus 0.5 units, where the specified pH is about 3.0 to about
5.0, and which has an ionic strength of not greater than about 60 mM. A
non-ionic tonicifying agent is incorporated into the pharmaceutical
compositions to render the compositions isotonic, where the tonicifying
agent is a carbohydrate. Methods for increasing solubility of IFN-β in
pharmaceutical compositions, and for increasing the amount of monomeric IFN-β
in these compositions, without the use of human serum albumin are also
provided.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to stabilized pharmaceutical
compositions that comprise interferon-beta (IFN-β) and methods for their
preparation. These compositions are prepared in the absence of human serum
albumin (HSA), and are thus free of this pharmaceutical excipient. Such
compositions are referred to herein as "HSA-free" IFN-β pharmaceutical
compositions. The compositions comprise substantially monomeric IFN-β that
is solubilized in a low-ionic-strength formulation. By "low-ionic-strength"
formulation is intended a solution that comprises a buffer in an amount that
is sufficient to maintain the pH of the pharmaceutical composition within
plus or minus 0.5 units of a specified pH, and which has an ionic strength
that is not greater than about 60 mM. By "ionic strength" is intended the
standard chemical definition as applied to a solution, where ionic strength
of a solution is equal to ½Σcizi2, in which
c is the concentration and z is the charge. The buffer is present in the
low-ionic-strength formulation at a concentration of about 1 mM to about 30
mM, preferably about 2 mM to about 25 mM, more preferably about 2 mM to
about 20 mM, even more preferably about 2 mM to about 10 mM, still more
preferably about 2 mM to about 5 mM. Thus, in some embodiments, the
low-ionic-strength formulation comprises a buffer at a concentration of
about 2 mM to about 10 mM, about 2 mM to about 7 mM, about 2 mM to about 5
mM, about 2 mM, about 3 mM, about 4 mM, or about 5 mM. Suitable buffers that
can be used to prepare the low-ionic-strength formulation in which the IFN-β
is solubilized include, but are not limited to, glycine, aspartic acid,
sodium succinate, citrate, formate, acetate, glutamic acid, histidine,
imidazole, and phosphate, preferably glycine, aspartic acid, and sodium
succinate, more preferably glycine and aspartic acid.
Preferably the low-ionic-strength formulation has an ionic strength that is
not greater than about 60 mM, more preferably not greater than about 40 mM,
still more preferably not greater than about 20 mM. In some embodiments, the
ionic strength of the formulation is solely determined by the buffer
concentration, and hence the formulation does not have additional ionic
species, such as sodium chloride, potassium chloride, magnesium chloride,
ammonium salt, and the like, contributing to its ionic strength.
Use of a low-ionic-strength formulation that is a solution comprising a
buffer at a concentration of about 1 mM to about 30 mM, preferably at about
2 mM to about 5 mM, provides for the preparation of stabilized IFN-β
pharmaceutical compositions that have a pH of about 3.0 to about 5.0,
preferably about 3.0 to about 4.5, more preferably about 3.0 to about 4.0,
still more preferably about 3.5 to about 4.0, most preferably about 4.0,
depending upon the particular buffer used. Thus, when the buffer is glycine,
the pH of the composition is about 3.0 to about 3.5, preferably about 3.0.
When the buffer is aspartic acid, the pH of the composition is about 3.5 to
about 4.5, preferably about 4.0. When the buffer is sodium succinate, the pH
of the composition is about 4.5 to about 5.0, preferably about 5.0.
By maintaining the pH of the IFN-β pharmaceutical compositions of the
invention within the range of about pH 3.0 to about pH 5.0 it is possible to
increase the solubility of IFN-β in these compositions beyond that normally
possible in the absence of the use of human serum albumin. Furthermore, by
incorporating IFN-β into a low-ionic-strength formulation as defined herein
it is possible to prepare pharmaceutical compositions that comprise
substantially monomeric IFN-β. By "substantially monomeric" is intended that
the majority of IFN-β (by weight) present in the composition is in its
monomeric form rather than an aggregated form. By "aggregated" is intended a
physical interaction between the polypeptide molecules that results in the
formation of multimers (dimers, trimers, etc.) that may remain soluble or
that may precipitate out of solution. The monomeric form of the IFN-β
polypeptide remains soluble, and hence is said to be "solubilized" in the
low-ionic-strength formulation or pharmaceutical compositions of the present
invention. The percentage (by weight) of IFN-β that is in its monomeric form
in the HSA-free compositions of the invention may vary from 80% or greater.
The present invention thus provides HSA-free, IFN-β pharmaceutical
compositions that comprise at least about 80% of the IFN-β in its monomeric
form, as opposed to its aggregated form, preferably at least about 85%, more
preferably at least about 90%, still more preferably at least about 91%,
92%, 93%, 94%, 95%, 96%, 97%, 98%, 99% or more of the IFN-β in it monomeric
form.
In some embodiments of the invention, the HSA-free IFN-β pharmaceutical
compositions further comprise a non-ionic tonicifying agent in an amount
sufficient to render the compositions isotonic with body fluids. The
compositions can be made isotonic with a number of non-ionic tonicity
modifying agents ordinarily known to those in the art. These are typically
carbohydrates of various classifications (see, for example, Voet and Voet
(1990) Biochemistry (John Wiley & Sons, New York). Monosaccharides
classified as aldoses such as glucose, mannose, arabinose, and ribose, as
well as those classified as ketoses such as fructose, sorbose, and xylulose
can be used as non-ionic tonicifying agents in the present invention.
Disaccharides such a sucrose, maltose, trehalose, and lactose can also be
used. In addition, alditols (acyclic polyhydroxy alcohols) such as glycerol,
mannitol, xylitol, and sorbitol are non-ionic tonicifying agents useful in
the present invention. The most preferred non-ionic tonicifying agents are
trehalose, sucrose, and mannitol, or a combination thereof. The non-ionic
tonicifying agent is added in an amount sufficient to render the formulation
isotonic with body fluids. When incorporated into the HSA-free IFN-β
pharmaceutical compositions, the non-ionic tonicifying agent is present at a
concentration of about 1% to about 10%, depending upon the agent used. Thus,
in one embodiment, the non-ionic tonicifying agent is trehalose or sucrose
at a concentration of about 8% to about 10%, preferably about 9% by weight
per volume, and preferably is trehalose at this concentration. In another
embodiment, the non-ionic tonicifying agent is mannitol at a concentration
of about 4% to about 6%, preferably about 5% by weight per volume. In other
embodiments, the non-ionic tonicifying agent is a combination of trehalose
and mannitol, or sucrose and mannitol, where the trehalose and sucrose are
present at a concentration of about 1% by weight per volume and the mannitol
is present at a concentration of about 3% to about 5% by weight per volume,
preferably about 4.6% by weight per volume.
The HSA-free IFN-β pharmaceutical compositions of the invention encompass
liquid compositions and dried forms thereof. For purposes of the present
invention, the term "liquid" with regard to pharmaceutical compositions or
formulations is intended to include the term "aqueous", and includes liquid
formulations that are frozen. By "dried form" is intended the liquid
pharmaceutical composition or formulation is dried either by freeze drying
(i.e., lyophilization; see, for example, Williams and Polli (1984) J.
Parenteral Sci. Technol. 38:48-59), spray drying (see Masters (1991) in
Spray-Drying Handbook (5th ed; Longman Scientific and
Technical, Essez, U.K.), pp. 491-676; Broadhead et al. (1992) Drug Devel.
Ind. Pharm. 18:1169-1206; and Mumenthaler et al. (1994) Pharm. Res.
11:12-20), or air drying (Carpenter and Crowe (1988) Cryobiology
25:459-470; and Roser (1991) Biopharm. 4:47-53). The term
"lyophilize" with regard to IFN-β pharmaceutical formulations is intended to
refer to rapid freeze drying under reduced pressure of a plurality of vials,
each containing a unit dose of the interferon formulation of the present
invention therein. Lyophilizers, which perform the above described
lyophilization, are commercially available and readily operable by those
skilled in the art. In one embodiment of the present invention, the liquid
composition is prepared as a lyophilized composition.
In other embodiments of the invention, the HSA-free IFN-β pharmaceutical
compositions of the invention can be prepared in a form that is suitable for
pulmonary delivery and administering the preparation to the subject via
pulmonary inhalation. By "pulmonary inhalation" is intended the
pharmaceutical composition is directly administered to the lung by
delivering the composition in an aerosol or other suitable preparation from
a delivery device into the oral cavity of the subject as the subject inhales
through the oral cavity. By "aerosol" is intended a suspension of solid or
liquid particles in flowing air or other physiologically acceptable gas
stream. Other suitable preparations include, but are not limited to, mist,
vapor, or spray preparations so long as the particles comprising the protein
composition are delivered in a size range consistent with that described for
a dry powder form of the pharmaceutical composition as defined below.
Pulmonary inhalation could also be accomplished by other suitable methods
known to those skilled in the art. These may include liquid instillation
using a suitable device or other such methods. Pulmonary inhalation results
in deposition of the inhaled protein composition in the alveoli of the
subject's lungs. Once deposited, the protein may be absorbed, passively or
actively, across the alveoli epithelium and capillary epithelium layers into
the bloodstream for subsequent systemic distribution.
Pulmonary administration of a polypeptide or protein such as IFN-β requires
dispensing of the biologically active substance from a delivery device into
a subject's oral cavity during inhalation. For purposes of the present
invention, HSA-free pharmaceutical compositions comprising IFN-β or variants
thereof are administered via inhalation of an aerosol or other suitable
preparation that is obtained from an aqueous or nonaqueous solution or
suspension form, or a solid or dry powder form of the pharmaceutical
composition, depending upon the delivery device used. Such delivery devices
are well known in the art and include, but are not limited to, nebulizers,
metered-dose inhalers, and dry powder inhalers, or any other appropriate
delivery mechanisms that allow for dispensing of a pharmaceutical
composition as an aqueous or nonaqueous solution or suspension or as a solid
or dry powder form. When used in the context of pharmaceutical compositions
suitable for pulmonary delivery, these terms have the following intended
meaning. By "aqueous" is intended a composition prepared with, containing,
or dissolved in water, including mixtures wherein water is the predominating
substance in the mixture. A predominating substance is present in a greater
quantity than another component of the mixture. By "nonaqueous" is intended
a composition prepared with, containing, or dissolved in a substance other
than water or mixtures wherein water is not the predominating substance in
the mixture. By "solution" is intended a homogeneous preparation of two or
more substances, which may be solids, liquids, gases, or intercombinations
thereof. By "suspension" is intended a mixture of substances such that one
or more insoluble substances are homogeneously dispersed in another
predominating substance.
For purposes of the present invention, the terms "solid" and "dry powder"
are used interchangeably with reference to the HSA-free pharmaceutical
compositions suitable for pulmonary delivery. By "solid" or "dry powder"
form of a pharmaceutical composition is intended the composition has been
dried to a finely divided powder having a moisture content below about 10%
by weight, usually below about 5% by weight, and preferably below about 3%
by weight. This dry powder form of the composition consists of particles
comprising the IFN-β or variants thereof. Preferred particle sizes are less
than about 10.0 μm mean diameter, more preferably less than about 7.0 μm,
even more preferably about less than about 6.0 μm, even more preferably in
the range of 0.1 to 5.0 μm, most preferably in the range of about 1.0 to
about 5.0 μm mean diameter.
Thus, an HSA-free liquid pharmaceutical composition comprising IFN-β or
variants thereof which is intended for pulmonary delivery can either be used
as a liquid solution or suspension in the delivery device or first be
processed into a dry powder form using lyophilization or spray-drying
techniques well known in the art. Where a liquid solution or suspension is
used in the delivery device, a nebulizer, a metered dose inhaler, or other
suitable delivery device delivers, in a single or multiple fractional dose,
by pulmonary inhalation a pharmaceutically effective amount of the
composition to the subject's lungs as droplets having the same particle size
range noted above for the dry powder form. By "pharmaceutically effective
amount" is intended an amount that is useful in the treatment, prevention,
or diagnosis of a disease or condition responsive to IFN-β. The liquid
solution or suspension of the composition may be used with physiologically
appropriate stabilizing agents, excipients, viscosity modifiers, bulking
agents, surfactants, or combinations thereof, known to those of skill in the
art, so long as they don't compromise the distinguishing characteristics of
the HSA-free IFN-β compositions of the invention.
Where the liquid pharmaceutical composition is lyophilized prior to use in
pulmonary delivery, the lyophilized composition is milled to obtain the
finely divided dry powder consisting of particles within the desired size
range noted above. Where spray-drying is used to obtain a dry powder form of
the liquid pharmaceutical composition, the process is carried out under
conditions that result in a substantially amorphous finely divided dry
powder consisting of particles within the desired size range noted above.
Similarly, if the starting pharmaceutical composition is already in a
lyophilized form, the composition can be milled to obtain the dry powder
form for subsequent preparation as an aerosol or other preparation suitable
for pulmonary inhalation. Where the starting pharmaceutical composition is
in its spray-dried form, the composition has preferably been prepared such
that it is already in a dry powder form having the appropriate particle size
for dispensing as an aqueous or nonaqueous solution or suspension or dry
powder form in accordance pulmonary administration. For methods of preparing
dry powder forms of pharmaceutical compositions, see, for example, WO
96/32149, WO 97/41833, WO 98/29096, and U.S. Pat. Nos. 5,976,574, 5,985,248,
and 6,001,336; herein incorporated by reference.
The resulting dry powder form of the composition is then placed within an
appropriate delivery device for subsequent preparation as an aerosol or
other suitable preparation that is delivered to the subject via pulmonary
inhalation. Where the dry powder form of the pharmaceutical composition is
to be prepared and dispensed as an aqueous or nonaqueous solution or
suspension, a metered-dose inhaler, or other appropriate delivery device is
used. A pharmaceutically effective amount of the dry powder form of the
composition is administered in an aerosol or other preparation suitable for
pulmonary inhalation. The amount of dry powder form of the composition
placed within the delivery device is sufficient to allow for delivery of a
pharmaceutically effective amount of the composition to the subject by
inhalation. Thus, the amount of dry powder form to be placed in the delivery
device will compensate for possible losses to the device during storage and
delivery of the dry powder form of the composition. Following placement of
the dry powder form within a delivery device, the properly sized particles
as noted above are suspended in an aerosol propellant. The pressurized
nonaqueous suspension is then released from the delivery device into the air
passage of the subject while inhaling. The delivery device delivers, in a
single or multiple fractional dose, by pulmonary inhalation a
pharmaceutically effective amount of the composition to the subject's lungs.
The aerosol propellant may be any conventional material employed for this
purpose, such as a chlorofluorocarbon, a hydrochloro-fluorocarbon, a
hydrofluorocarbon, or a hydrocarbon, including trichlorofluoromethane,
dichlorodifluro-methane, dichlorotetrafluoromethane, dichlorodifluoro-methane,
dichlorotetrafluoroethanol, and 1,1,1,2-tetra-fluoroethane, or combinations
thereof. A surfactant may be added to the pharmaceutical composition to
reduce adhesion of the protein-containing dry powder to the walls of the
delivery device from which the aerosol is dispensed. Suitable surfactants
for this intended use include, but are not limited to, sorbitan trioleate,
soya lecithin, and oleic acid. Devices suitable for pulmonary delivery of a
dry powder form of a protein composition as a nonaqueous suspension are
commercially available. Examples of such devices include the Ventolin
metered-dose inhaler (Glaxo Inc., Research Triangle Park, N.C.) and the
Intal Inhaler (Fisons, Corp., Bedford, Mass.). See also the aerosol delivery
devices described in U.S. Pat. Nos. 5,522,378, 5,775,320, 5,934,272 and
5,960,792, herein incorporated by reference.
Where the solid or dry powder form of the HSA-free IFN-β pharmaceutical
composition is to be delivered as a dry powder form, a dry powder inhaler or
other appropriate delivery device is preferably used. The dry powder form of
the pharmaceutical composition is preferably prepared as a dry powder
aerosol by dispersion in a flowing air or other physiologically acceptable
gas stream in a conventional manner. Examples of commercially available dry
powder inhalers suitable for use in accordance with the methods herein
include the Spinhaler powder inhaler (Fisons Corp., Bedford, Mass.) and the
Ventolin Rotahaler (Glaxo, Inc., Research Triangle Park, N.C.). See also the
dry powder delivery devices described in WO 93/00951, WO 96/09085, WO
96/32152, and U.S. Pat. Nos. 5,458,135, 5,785,049, and 5,993,783, herein
incorporated by reference.
The dry powder form of the HSA-free pharmaceutical composition comprising
IFN-β or biologically active variant thereof can be reconstituted to an
aqueous solution for subsequent delivery as an aqueous solution aerosol
using a nebulizer, a metered dose inhaler, or other suitable delivery
device. In the case of a nebulizer, the aqueous solution held within a fluid
reservoir is converted into an aqueous spray, only a small portion of which
leaves the nebulizer for delivery to the subject at any given time. The
remaining spray drains back into a fluid reservoir within the nebulizer,
where it is aerosolized again into an aqueous spray. This process is
repeated until the fluid reservoir is completely dispensed or until
administration of the aerosolized spray is terminated. Such nebulizers are
commercially available and include, for example, the Ultravent nebulizer
(Mallinckrodt Inc., St. Louis, Mo.) and the Acorn II nebulizer (Marquest
Medical Products, Englewood, Colo.). See also the nebulizer described in WO
93/00951, and the device for delivering aerosolized aqueous formulations
described in U.S. Pat. No. 5,544,646; herein incorporated by reference.
The HSA-free IFN-β pharmaceutical compositions of the present invention-are
"stabilized" compositions. By "stabilized" is intended the compositions
retain the IFN-β polypeptide in its substantially monomeric state during
storage, and hence the therapeutic effectiveness of this polypeptide is not
compromised due to aggregate formation. By "during storage" is intended a
liquid pharmaceutical composition or formulation once prepared, is not
immediately administered to a subject. Rather, following preparation, it is
packaged for storage, either in a liquid form, in a frozen state, or in a
dried form for later reconstitution into a liquid form or other form
suitable for administration to a subject. This stability is achieved in the
absence of the use of HSA as a stabilizing and solubilizing agent.
Preferably, compositions of the invention are stored directly in their
liquid form to take full advantage of the convenience of having storage
stability in the liquid form, ease of administration without reconstitution,
and ability to supply the formulation in prefilled, ready-to-use syringes or
as multidose preparations if the formulation is compatible with
bacteriostatic agents. The stabilized HSA-free IFN-β compositions of the
invention preferably have a shelf-life of at least about 6 months, 12
months, 18 months, more preferably at least 20 months, still more preferably
at least about 22 months, most preferably at least about 24 months when
stored at 2-8° C.
Methods for monitoring stability of the HSA-free IFN-β pharmaceutical
compositions of the invention are available in the art, including those
methods described in the examples disclosed herein. Thus, IFN-β aggregate
formation during storage of a liquid pharmaceutical composition of the
invention can be readily determined by measuring the change in soluble IFN-β
in solution over time. Amount of soluble polypeptide in solution can be
quantified by a number of analytical assays adapted to detection of IFN-β.
Such assays include, for example, reverse phase (RP)-HPLC and UV absorption
spectroscopy, as described in the Examples below. Determination of both
soluble and insoluble aggregates during storage in liquid formulations can
be achieved, for example, using analytical ultracentrifagation as noted in
the Examples below to distinguish between that portion of the soluble
polypeptide that is present as soluble aggregates and that portion that is
present in the nonaggregate, biologically active molecular form.
The stabilized pharmaceutical formulations of the invention comprise IFN-β
and variants thereof. The term "IFN-β" as used herein refers to IFN-β or
variants thereof, sometimes referred to as IFN-β-like polypeptides. Human
IFN-β variants, which may be naturally occurring (e.g., allelic variants
that occur at the IFN-β locus) or recombinantly produced, have amino acid
sequences that are the same as, similar to, or substantially similar to the
mature native IFN-β sequence shown in SEQ ID NO:1. Fragments of IFN-β or
truncated forms of IFN-β that retain their activity are also encompassed.
These biologically active fragments or truncated forms of IFN-β are
generated by removing amino acid residues from the full-length IFN-β amino
acid sequence using recombinant DNA techniques well known in the art. IFN-β
polypeptides may be glycosylated or unglycosylated, as it has been reported
in the literature that both the glycosylated and unglycosylated IFN-β's show
qualitatively similar specific activities and that, therefore, the glycosyl
moieties are not involved in and do not contribute to the biological
activity of IFN-β.
The IFN-β variants encompassed herein include muteins of the mature native
IFN-β sequence shown in SEQ ID NO:1, wherein one or more cysteine residues
that are not essential to biological activity have been deliberately deleted
or replaced with other amino acids to eliminate sites for either
intermolecular crosslinking or incorrect intramolecular disulfide bond
formation. IFN-β variants of this type include those containing a glycine,
valine, alanine, leucine, isoleucine, tyrosine, phenylalanine, histidine,
tryptophan, serine, threonine, or methionine substituted for the cysteine
found at amino acid 17 of the mature native amino acid sequence. Seine and
threonine are the more preferred replacements because of their chemical
analogy to cysteine. Serine substitutions are most preferred. In one
embodiment shown in SEQ ID NO:2, the cysteine found at amino acid 17 of the
mature native sequence shown in SEQ ID NO:1 is replaced with serine.
Cysteine 17 may also be deleted using methods known in the art (see, for
example, U.S. Pat. No. 4,588,584, herein incorporated by reference),
resulting in a mature IFN-β mutein that is one amino acid shorter than the
mature native IFN-β. See also, as examples, U.S. Pat. Nos. 4,530,787;
4,572,798; and 4,588,585. Thus, IFN-β variants with one or more mutations
that improve, for example, their pharmaceutical utility are also encompassed
by the present invention.
The skilled artisan will appreciate that additional changes can be
introduced by mutation into the nucleotide sequences encoding IFN-β, thereby
leading to changes in the IFN-β amino acid sequence, without altering the
biological activity of the interferon. Thus, an isolated nucleic acid
molecule encoding an IFN-β variant having a sequence that differs from the
amino acid sequence for the mature native IFN-β can be created by
introducing one or more nucleotide substitutions, additions, or deletions
into the corresponding nucleotide sequence disclosed herein, such that one
or more amino acid substitutions, additions or deletions are introduced into
the encoded IFN-β. Mutations can be introduced by standard techniques, such
as site-directed mutagenesis and PCR-mediated mutagenesis. Such IFN-β
variants are also encompassed by the present invention.
For example, conservative amino acid substitutions may be made at one or
more predicted, preferably nonessential amino acid residues. A
"nonessential" amino acid residue is a residue that can be altered from the
wild-type sequence of IFN-β without altering its biological activity,
whereas an "essential" amino acid residue is required for biological
activity. A "conservative amino acid substitution" is one in which the amino
acid residue is replaced with an amino acid residue having a similar side
chain. Families of amino acid residues having similar side chains have been
defined in the art. These families include amino acids with basic side
chains (e.g., lysine, arginine, histidine), acidic side chains (e.g.,
aspartic acid, glutamic acid), uncharged polar side chains (e.g., glycine,
asparagine, glutamine, serine, threonine, tyrosine, cysteine), nonpolar side
chains (e.g., alanine, valine, leucine, isoleucine, proline, phenylalanine,
methionine, tryptophan), beta-branched side chains (e.g., threonine, valine,
isoleucine), and aromatic side chains (e.g., tyrosine, phenylalanine,
tryptophan, histidine). Such substitutions would not be made for conserved
amino acid residues, or for amino acid residues residing within a conserved
motif.
Alternatively, variant IFN-β nucleotide sequences can be made by introducing
mutations randomly along all or part of an IFN-β coding sequence, such as by
saturation mutagenesis, and the resultant mutants can be screened for IFN-β
biological activity to identify mutants that retain activity. Following
mutagenesis, the encoded protein can be expressed recombinantly, and the
activity of the protein can be determined using standard assay techniques
described herein.
Biologically active variants of IFN-β will generally have at least 80%, more
preferably about 90% to about 95% or more, and most preferably about 96% to
about 99% or more amino acid sequence identity to the amino acid sequence of
mature native IFN-β, which serves as the basis for comparison. By "sequence
identity" is intended the same amino acid residues are found within the
variant polypeptide and the polypeptide molecule that serves as a reference
when a specified, contiguous segment of the amino acid sequence of the
variant is aligned and compared to the amino acid sequence of the reference
molecule.
For purposes of optimal alignment of the two sequences for the purposes of
sequence identity determination, the contiguous segment of the amino acid
sequence of the variant may have additional amino acid residues or deleted
amino acid residues with respect to the amino acid sequence of the reference
molecule. The contiguous segment used for comparison to the reference amino
acid sequence will comprise at least 20 contiguous amino acid residues.
Corrections for increased sequence identity associated with inclusion of
gaps in the variant's amino acid sequence can be made by assigning gap
penalties. Methods of sequence alignment are well known in the art.
Thus, the determination of percent identity between any two sequences can be
accomplished using a mathematical algorithm. One preferred non-limiting
example of a mathematical algorithm utilized for the comparison of sequences
is the algorithm of Myers and Miller (1988) Comput. Appl. Biosci.
4:11-7. Such an algorithm is utilized in the ALIGN program (version 2.0),
which is part of the GCG alignment software package. A PAM120 weight residue
table, a gap length penalty of 12, and a gap penalty of 4 can be used with
the ALIGN program when comparing amino acid sequences. Another preferred,
non-limiting example of a mathematical algorithm for use in comparing two
sequences is the algorithm of Karlin and Altschul (1990) Proc. Natl.
Acad. Sci. USA 90:5 873-5877, modified as in Karlin and Altschul 7(1993)
Proc. Natl. Acad. Sci USA 90:5873-5877. Such an algorithm is
incorporated into the NBLAST and XBLAST programs of Altschul et al. (1990)
J. Mol. Biol. 215:403-410. BLAST amino acid sequence searches can be
performed with the XBLAST program, score=50, wordlength=3, to obtain amino
acid sequence similar to the polypeptide of interest. To obtain gapped
alignments for comparison purposes, gapped BLAST an be utilized as described
in Altschul et al. (1997) Nucleic Acids Res. 25:3389-3402.
Alternatively, PSI-BLAST can be used to perform an integrated search that
detects distant relationships between molecules. See Altschul et al. (1997)
supra. When utilizing BLAST, gapped BLAST, or PSI-BLAST programs, the
default parameters can be used. See www.ncbi.nlm.nih.gov. Also see the ALIGN
program (Dayhoff (1978) in Atlas of Protein Sequence and Structure
5:Suppl. 3, National Biomedical Research Foundation, Washington, D.C.) and
programs in the Wisconsin Sequence Analysis Package, Version 8 (available
from Genetics Computer Group, Madison, Wis.), for example, the GAP program,
where default parameters of the programs are utilized.
When considering percentage of amino acid sequence identity, some amino acid
residue positions may differ as a result of conservative amino acid
substitutions, which do not affect properties of protein function. In these
instances, percent sequence identity may be adjusted upwards to account for
the similarity in conservatively substituted amino acids. Such adjustments
are well known in the art. See, for example, Myers and Miller (1988)
Comput. Appl. Biosci. 4:11-17.
Biologically active IFN-β variants encompassed by the invention also include
IFN-β polypeptides that have been covalently linked with, for example,
polyethylene glycol (PEG) or albumin. These covalent hybrid IFN-β molecules
possess certain desirable pharmaceutical properties such as an extended
serum half-life after administration to a patient. Methods for creating PEG-IFN
adducts involve chemical modification of monomethoxypolethylene glycol to
create an activated compound that will react with IFN-β. Methods for making
and using PEG-linked polypeptides are described, for example in Delgado et
al. (1992) Crit. Rev. Ther. Drug, Carrier Syst. 9:249-304. Methods
for creating albumin fusion polypeptides involve fusion of the coding
sequences for the polypeptide of interest (e.g., IFN-β) and albumin and are
described in U.S. Pat. No. 5,876,969, herein incorporated by reference.
Biologically active variants of IFN-β encompassed by the invention should
retain IFN-β activities, particularly the ability to bind to IFN-β
receptors. In some embodiments the IFN-β variant retains at least about 25%,
about 50%, about 75%, about 85%, about 90%, about 95%, about 98%, about 99%
or more of the biological activity of the polypeptides whose amino acid
sequences are given in SEQ ID NO:1 or 2. IFN-β variants whose activity is
increased in comparison with the activity of the polypeptides shown in SEQ
ID NO:1 or 2 are also encompassed. The biological activity of IFN-β variants
can be measured by any method known in the art. Examples of such assays can
be found in Fellous et al. (1982) Proc. Natl. Acad. Sci USA
79:3082-3086; Czerniecki et al. (1984) J. Virol. 49(2):490-496; Mark
et al . (1984) Proc. Natl Acad. Sci. USA 81:5662-5666; Branca et al.
( 981) Nature 277:221-223; Williams et al . (1979) Nature
282:582-586; Herberman et al. (1979) Nature 277:221-223; Anderson et
al . (1982) J. Biol. Chem. 257(19):11301-11304; and the IFN-β potency
assay described herein (see Example 2).
The IFN-β of the formulations of the invention can be from any animal
species including, but not limited to, avian, canine, bovine, porcine,
equine, and human. Preferably, the IFN-β is from a mammalian species when
the formulation is to be used in treatment of a mammalian IFN-β disorder,
and more preferably is from a mammal of the same species as the mammal
undergoing treatment for such a disorder. Thus, where the mammal undergoing
treatment is a human, preferably the subject is administered an HSA-free
pharmaceutical composition comprising substantially monomeric human IFN-β or
biologically active variant thereof.
Non-limiting examples of IFN-β polypeptides and IFN-β variant polypeptides
encompassed by the invention are set forth in Nagata et al. (1980) Nature
284:316-320; Goeddel et al. (1980) Nature 287:411-416; Yelverton
et al. (1981) Nucleic Acids Res. 9:731-741; Streuli et al. (1981)
Proc. Natl. Acad. Sci. U.S.A. 78:2848-2852; EP028033B1, and EP109748B1.
See also U.S. Pat. Nos. 4,518,584; 4,569,908; 4,588,585; 4,738,844;
4,753,795; 4,769,233; 4,793,995; 4,914,033; 4,959,314; 5,545,723; and
5,814,485. These disclosures are herein incorporated by reference. These
citations also provide guidance regarding residues and regions of the IFN-β
polypeptide that can be altered without the loss of biological activity.
In one embodiment of the present invention, the IFN-β within the stabilized
pharmaceutical formulations is the mature native IFN-β polypeptide. In
another embodiment, the IFN-β in these formulations is the mature IFN-β
polypeptide wherein the cysteine found at amino acid 17 of the mature native
sequence is replaced with serine as discussed above. However, the present
invention encompasses other embodiments where the IFN-β within the
stabilized pharmaceutical formulation is any biologically active IFN-β
polypeptide or variant as described elsewhere herein.
In some embodiments of the present invention, the IFN-β is recombinantly
produced. By "recombinantly produced IFN-β" is intended IFN-β that has
comparable biological activity to mature native IFN-β and that has been
prepared by recombinant DNA techniques. IFN-β can be produced by culturing a
host cell transformed with an expression vector comprising a nucleotide
sequence that encodes an IFN-β polypeptide. The host cell is one that can
transcribe the nucleotide sequence and produce the desired protein, and can
be prokaryotic (for example, E. coli) or eukaryotic (for example a
yeast, insect, or mammalian cell). Examples of recombinant production of IFN-β
are given in Mantei et al. (1982) Nature 297:128; Ohno et al. (1982)
Nucleic Acids Res. 10:967; Smith et al. (1983) Mol. Cell. Biol.
3:2156, and U.S. Pat. Nos. 4,462,940, 5,702,699, and 5,814,485; herein
incorporated by reference. Human interferon genes have been cloned using
recombinant DNA ("rDNA") technology and have been expressed in E. coli
(Nagola et al. (1980) Nature 284:316; Goeddel et al. (1980)
Nature 287:411; Yelverton et al. (1981) Nuc. Acid Res. 9:731;
Streuli et al. (1981) Proc. Natl. Acad. Sci. U.S.A. 78:2848).
Alternatively, IFN-β can be produced by a transgenic animal or plant that
has been genetically engineered to express the IFN-β protein of interest in
accordance with methods known in the art.
Proteins or polypeptides that exhibit native interferon-beta-like properties
may also be produced with rDNA technology by extracting poly-A-rich 12S
messenger RNA from virally induced human cells, synthesizing double-stranded
cDNA using the mRNA as a template, introducing the cDNA into an appropriate
cloning vector, transforming suitable microorganisms with the vector,
harvesting the microorganisms, and extracting the interferon-beta therefrom.
See, for example, European Pat. Application Nos. 28033 (published May 6,
1981); 32134 (published Jul. 15, 1981); and 34307 (published Aug. 26, 1981),
which describe various methods for the production of interferon-beta
employing rDNA techniques.
Alternatively, IFN-β can be synthesized chemically, by any of several
techniques that are known to those skilled in the peptide art. See, for
example, Li et al. (1983) Proc. Natl. Acad. Sci. USA 80:2216-2220,
Steward and Young (1984) Solid Phase Peptide Synthesis (Pierce
Chemical Company, Rockford, Ill.), and Baraney and Merrifield (1980) The
Peptides: Analysis, Synthesis, Biology, ed. Gross and Meinhofer, Vol. 2
(Academic Press, New York, 1980), pp. 3-254, discussing solid-phase peptide
synthesis techniques; and Bodansky (1984) Principles of Peptide Synthesis
(Springer-Verlag, Berlin) and Gross and Meinhofer, eds. (1980) The
Peptides: Analysis, Synthesis, Biology, Vol. 1 (Academic Press, New
York), discussing classical solution synthesis. IFN-β can also be chemically
prepared by the method of simultaneous multiple peptide synthesis. See, for
example, Houghten (1984) Proc. Natl. Acad. Sci. USA 82:5131-5135; and
U.S. Pat. No. 4,631,211.
The recombinantly produced IFN-β for use in preparing the stabilized HSA-free
IFN-β pharmaceutical compositions of the invention can be recovered and
purified using any method known to one of skill in the art. Such methods
include those disclosed in U.S. Pat. Nos. 4,462,940 and 5,702,699, herein
incorporated by reference. These methods recover the interferon in a pure
form of IFN-β that tends to form aggregates in the absence of SDS, which is
used as a solubilizing agent. Further, these methods expose the protein to
high pH conditions that may adversely affect the protein's biological
properties, and can result in compositions containing residual amounts of
SDS used to solubilize the protein during purification. Thus, while the IFN-β
may be obtained using these methods, preferably it is recovered and purified
by the improved method disclosed in the copending provisional application
entitled "Improved Method of Protein Purification and Recovery," filed Oct.
27, 2000, and assigned U.S. application Ser. No. 60/243,965, copending
provisional application entitled "Improved Method of Protein Purification
and Recovery," filed Apr. 9, 2001, and assigned U.S. application Ser. No.
60/282,607, and the provisional application filed concurrently herewith
entitled "Methods of Protein Purification and Recovery," and assigned U.S.
application Ser. No. 60/330,375; the contents of which are herein
incorporated by reference in their entirety.
Two improved purification and recovery methods for IFN-β are disclosed in
these copending and concurrently filed applications. The first of these
purification and recovery methods comprises precipitating substantially
purified IFN-β with an alcohol such as an aliphatic alcohol, and dissolving
the precipitated IFN-β into guanidine hydrochloride. The resulting solution
is then diluted into an appropriate buffer to renature the protein. The
second of these purification and recovery methods omits the precipitation
step. In this manner, a sample comprising substantially purified IFN-β is
mixed with guanidine hydrochloride to form a solution comprising solubilized
denatured IFN-β; this solution is then diluted into an appropriate buffer to
renature the protein. In both methods, the solution comprising renatured IFN-β
is then diafiltered or dialyzed into a buffer used for pharmaceutical
purposes. When used to prepare an HSA-free pharmaceutical composition of the
present invention, the purified renatured IFN-β protein is diafiltered or
dialyzed into a low-ionic-strength formulation of the present invention as
described in Example 8 below.
Compositions encompassed by the invention may have as little as about 0.01
mg/ml IFN-β and as much as about 20.0 mg/ml IFN-β (weight/volume). In
various embodiments, the IFN-β is present at a concentration of about 0.01
mg/ml to about 20.0 mg/ml, about 0.015 mg/ml to about 12.5 mg/ml, about
0.025 mg/ml to about 10.0 mg/ml, about 0.05 mg/ml to about 8.0 mg/ml, about
0.075 mg/ml to about 6.0 mg/ml, about 0.1 mg/ml to about 4.0 mg/ml, about
0.125 mg/ml to about 2.0 mg/ml, about 0.175 mg/ml to about 1.0 mg/ml, about
0.2 mg/ml to about 0.5 mg/ml, about 0.225 mg/ml to about 0.3 mg/ml, and
about 0.25 mg/ml.
In some embodiments, the formulations of the invention comprise a
pharmaceutically acceptable carrier. By "pharmaceutically acceptable
carrier" is intended a carrier that is conventionally used in the art to
facilitate the storage, administration, and/or the healing effect of the
therapeutic ingredients. A carrier may also reduce any undesirable side
effects of the IFN-β. A suitable carrier should be stable, i.e., incapable
of reacting with other ingredients in the formulation. It should not produce
significant local or systemic adverse effects in recipients at the dosages
and concentrations employed for treatment. Such carriers are generally known
in the art. Suitable carriers for this invention are those conventionally
used large stable macromolecules such as gelatin, collagen, polysaccharide,
monosaccharides, polyvinyl-pyrrolidone, polylactic acid, polyglycolic acid,
polymeric amino acids, fixed oils, ethyl oleate, liposomes, glucose,
lactose, mannose, dextrose, dextran, cellulose, sorbitol, polyethylene
glycol (PEG), and the like. Slow-release carriers, such as hyaluronic acid,
may also be suitable. See particularly Prisell et al. (1992) Int. J.
Pharmaceu. 85:51-56, and U.S. Pat. No. 5,166,331.
The pharmaceutical composition may additionally comprise a solubilizing
agent or solubility enhancer that contributes to the protein's solubility
beyond the enhanced solubility obtained using the low-ionic-strength
formulations disclosed herein. Compounds containing a guanidinium group,
most preferably arginine, are suitable solubility enhancers for IFN-β.
Examples of such solubility enhancers include the amino acid arginine, as
well as amino acid analogues of arginine that retain the ability to enhance
solubility of IFN-β. Such analogues include, without limitation, dipeptides
and tripeptides that contain arginine. Additional suitable solubilizing
agents are discussed in U.S. Pat. Nos. 4,816,440; 4,894,330; 5,004,605;
5,183,746; 5,643,566; and in Wang et al. (1980) J. Parenteral Drug Assoc.
34:452-462; herein incorporated by reference.
In addition to those agents disclosed above, other stabilizing agents, such
as ethylenediaminetetracetic acid (EDTA) or one of its salts such as
disodium EDTA, can be added to further enhance the stability of the liquid
pharmaceutical compositions. The EDTA acts as a scavenger of metal ions
known to catalyze many oxidation reactions, thus providing an additional
stabilizing agent. Other suitable stabilizing agents include non-ionic
surfactants, including polyoxyethylene sorbitol esters such as polysorbate
80 (Tween 80) and polysorbate 20 (Tween 20);
polyoxypropylene-polyoxyethylene esters such as Pluronic F68 and Pluronic
F127; polyoxyethylene alcohols such as Brij 35; simethicone; polyethylene
glycol such as PEG400; lysophosphatidylcholine; and
polyoxyethylene-p-t-octylphenol such as Triton X-100. Classic stabilization
of pharmaceuticals by surfactants is described, for example, in Levine et
al.(1991) J. Parenteral Sci. Technol. 45(3):160-165, herein
incorporated by reference.
A pharmaceutically effective amount of a stabilized liquid HSA-free IFN-β
formulation or the invention, or of a reconstituted stabilized lyophilized
HSA-free IFN-β pharmaceutical formulation of the invention is administered
to a subject. By "pharmaceutically effective amount" is intended an amount
that is useful in the treatment, prevention, or diagnosis of a disease or
condition. Typical routes of administration include, but are not limited to,
oral administration, nasal delivery, pulmonary delivery, and parenteral
administration, including transdermal, intravenous, intramuscular,
subcutaneous, intraarterial, and intraperitoneal injection or infusion. In
one such embodiment, the administration is by injection, preferably
subcutaneous injection. Injectable forms of the compositions of the
invention include, but are not limited to, solutions, suspensions, and
emulsions. Typically, a therapeutically effective amount of IFN-β comprises
about 0.01 μg/kg to about 5 mg/kg of the composition, preferably about 0.05
μg/kg to about 1000 μg/kg, more preferably about 0.1 μg/kg to about 500 μg/kg,
even more preferably still about 0.5 μg/kg to about 30 μg/kg.
In one embodiment, the stabilized HSA-free pharmaceutical composition
comprising substantially monomeric IFN-β is formulated in a unit dosage and
may be in an injectable or infusible form such as solution, suspension, or
emulsion. Furthermore, it can be stored frozen or prepared in the dried
form, such as lyophilized powder, which can be reconstituted into the liquid
solution, suspension, or emulsion before administration by any of various
methods including oral or parenteral routes of administration. The
stabilized pharmaceutical composition may be sterilized by membrane
filtration and is stored in unit-dose or multi-dose containers such as
sealed vials or ampules. Additional methods for formulating a pharmaceutical
composition generally known in the art may be used to further enhance
storage stability of the pharmaceutical compositions disclosed herein
provided they do not adversely affect the beneficial effects of the
stabilizing agents as disclosed herein. A thorough discussion of formulation
and selection of pharmaceutically acceptable carriers, stabilizers, etc. can
be found in Remington's Pharmaceutical Sciences (1990) (18th ed.,
Mack Publishing Company, Eaton, Pa.), herein incorporated by reference.
Formulations comprising an effective amount of the pharmaceutical
compositions of the invention comprising β-interferon (IFN-β) or variant
thereof, such as the mutein of human IFN-β (hIFN-β) designated hIFN-βser17,
are useful in the diagnosis, prevention, and treatment (local or systemic)
of clinical indications responsive to therapy with this polypeptide. Such
clinical indications include, for example, disorders or diseases of the
central nervous system (CNS), brain, and/or spinal cord, including
Alzheimer's disease, Parkinson's disease, Lewy body dementia, multiple
sclerosis, epilepsy, cerebellar ataxia, progressive supranuclear palsy,
amyotrophic lateral sclerosis, affective disorders, anxiety disorders,
obsessive compulsive disorders, personality disorders, attention deficit
disorder, attention deficit hyperactivity disorder, Tourette Syndrome, Tay
Sachs, Nieman Pick, and schizophrenia; nerve damage from cerebrovascular
disorders such as stroke in the brain or spinal cord, from CNS infections
including meningitis and HIV, from tumors of the brain and spinal cord, or
from a prion disease; autoimmune diseases, including acquired immune
deficiency, rheumatoid arthritis, psoriasis, Crohn's disease, Sjogren's
syndrome, amyotropic lateral sclerosis, and lupus; and cancers, including
breast, prostate, bladder, kidney and colon cancers. Administration of IFN-β
or its muteins to humans or animals may be delivered orally,
intraperitoneally, intramuscularly, subcutaneously, intravenously,
intranasally, or by pulmonary delivery as deemed appropriate by the
physician.
The present invention provides a method for increasing solubility of
interferon-beta (IFN-β) or biologically active variant thereof in a
pharmaceutical composition in the absence of human serum albumin. The method
comprises preparing the composition with a low-ionic-strength formulation as
disclosed elsewhere herein such that the pH of the composition is maintained
at about pH 3.0 to about pH 5.0, and incorporating the IFN-β or biologically
active variant thereof into the composition. In one embodiment, the
low-ionic-strength formulation comprises glycine, aspartic acid, or sodium
succinate as the buffer at a concentration of about 1 mM to about 30 mM,
preferably about 2 mM to about 5 mM. The composition may further comprise a
non-ionic tonicifying agent in an amount sufficient to render the
composition isotonic with body fluids as disclosed elsewhere herein. In one
embodiment, the non-ionic tonicifying agent is selected from the group
consisting of trehalose, sucrose, mannitol, and any combination thereof.
Further, by maintaining the pH of this composition between about pH 3.0 and
pH 5.0, preferably pH 4.0, it is possible to retain the majority of the IFN-β
in its monomeric state. Thus the invention also provides a method for
preparing a stabilized HSA-free pharmaceutical composition comprising
substantially monomeric IFN-β.
The following examples are offered by way of illustration and not by way of
limitation.
EXPERIMENTAL
The current invention was made by better understanding the solubility and
stability properties of IFN-β-1b. The preferred characteristics of the HSA
free IFN-β-1b formulations are a pH range of about pH 3.0 to about pH 5.0
and very low-ionic-strength conditions. The use of very low-ionic-strength
conditions within this pH range results in a higher content of monomeric
IFN-β-1b and lower content of aggregated IFN-β-1b species. These conditions
provide for IFN-β-1b solubility and stability not previously attainable
without the use of HSA in the formulation. They also provide for
formulations having the maximum content of monomeric IFN-β-1b.
IFN-β-1b for use in these experiments was produced in E. coli
essentially as described in the first several steps of purification set
forth in U.S. Pat. Nos. 4,462,940 and/or 4,816,400. That is, transformed
bacteria were used to produce IFN-β; the host cells were concentrated, and
their cell walls disrupted to obtain IFN-β-1b bulk material.
The IFN-β-1b bulk material so obtained contains 50 mM sodium acetate, 1 mM
EDTA, 0.1% sodium dodecyl sulfate (SDS) at pH 5.5. To create the starting
material for solubility and stability measurements described below, SDS was
removed from the IFN-β-1b bulk material by processing the material through a
G-25 column (Pharmacia) equilibrated with 1.5 mM sodium hydroxide at >pH 11.
After collecting the pool from the G-25 column, a volume of 1 M glycine, pH
3, equal to approximately {fraction (1/10)} of the pool was added with rapid
stirring to adjust the pool to ˜pH 3. Materials were stored at 4° C. or
frozen for subsequent use in solubility and stability measurements.
Claim 1 of 113 Claims
1. A stabilized HSA-free pharmaceutical composition comprising
substantially monomeric interferon-beta (IFN-β) or biologically active
variant thereof solubilized in a low-ionic-strength formulation, wherein
said low-ionic-strength formulation is a solution that comprises a buffer
in an amount sufficient to maintain the pH of said composition within plus
or minus 0.5 units of a specified pH, where the specified pH is about 3.0
to about 5.0, said formulation having an ionic strength that is not
greater than about 20 mM, wherein said variant has the ability to bind to
IFN-β receptors.
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