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Title: Method for the isolation of polysaccharides
United States Patent: 6,891,037
Issued: May 10, 2005
Inventors: Hasler; Thomas (Bern, CH); Fürer; Emil (Muri, CH)
Assignee: Schweiz. Serum- & Impfinstitut Bern (Bern, CH)
Appl. No.: 355220
Filed: January 20, 1998
PCT Filed: January 20, 1998
PCT NO: PCTEP98/00268
371 Date: October 6, 1999
102(e) Date: October 6, 1999
PCT PUB.NO.: WO9832873
PCT PUB. Date: July 30, 1998
Abstract
The invention relates to a method for the isolation of polysaccharides,
in particular for the separation of endotoxins from capsule polysaccharides
of gram-negative bacteria. The polysaccharides isolated by this method are
preferably used for the production of polysaccharide vaccines. The invention
furthermore relates to vaccines containing polysaccharides isolated by the
method described in this invention.
Description of the Invention
The invention relates to a method for the isolation of polysaccharides,
in particular for the separation of endotoxins from capsule polysaccharides
of gram-negative bacteria. The polysaccharides isolated by this method are
preferably used for the production of polysaccharide based vaccines. The
invention furthermore relates to vaccines containing polysaccharides
isolated by the method described in this invention.
In producing vaccines, in particular polysaccharide vaccines from bacterial
polysaccharides, the removal of endotoxins is a critical and decisive step
during the purification of polysaccharides. The method for the separation of
endotoxins from bacterial polysaccharides which is used most often according
to the state of the art is based on the extraction with phenol, which, if
necessary, has to be repeated several times until the endotoxin content is
as required by health authorities. This method is complicated and
time-consuming. In addition, working with phenol is troublesome and causes
undesirable toxic waste. Moreover, the yields of polysaccharides obtainable
by said methods known from the state of the art are often unsatisfactory.
Other methods for the isolation of bacterial polysaccharides known from the
state of the art are based on the use of affinity columns. These are often
injurious to health (e.g. the use of column material containing polymyxin
B). Furthermore, many column materials have only a limited capacity, which,
for obtaining technically usable yields of polysaccharides, necessitates
large and thus expensive columns (cf. e.g. U.S. Pat. No. 5,045,456; U.S.
Pat. No. 5,039,610; and U.S. Pat. No. 5,034,519).
Therefore, the problem to be solved by the invention was to provide a method
for the Isolation of polysaccharides which is simple, economically useful
and less injurious to health. The solution to said problem is achieved by
the embodiments characterized in the claims.
Thus, the invention relates to a method for the isolation of
polysaccharides, wherein the following steps are carried out
 | (a) mixing of a bacterial polysaccharide fraction with a detergent
solution; |
 | (b) addition of alcohol to a final concentration which is below the
concentration at which the polysaccharide precipitates; |
 | (c) mixing the solution; |
 | (d) filtering the solution; |
 | (e) separation of the polysaccharide from detergent and alcohol. |
Bacterial polysaccharide fractions which can be used in the method of the
invention can be produced by the methods known from the state of the art;
cf. e.g. Gotschlich et al., J. Exp. Med. 129 (1969), 1349-1365 as well as
Schneerson et al., J. Exp. Med. 152 (1980), 361-376. The concentration of
alcohol at which the polysaccharide precipitates in the presence of a
detergent solution can be determined by the person skilled in the art
according to conventional methods. For example, this concentration can be
determined by way of simple series of tests.
The reaction, i.e. the precipitation of the endotoxin from the
polysaccharide solution, is conventionally carried out from 1 minute up to 1
hour; it can, however, be carried out for several hours. In contrast to the
methods known from the state of the art, the method of the invention is
simple, fast, inexpensive and causes less toxic waste. In addition, the
yields of polysaccharide are considerably higher. The method of the
invention is based on a selective precipitation of alcohol in the presence
of at least one detergent which abolishes non-covalent interactions between
polysaccharides, lipopolysaccharides and proteins.
In a preferred embodiment of the method of the invention the alcohol to be
added is ethanol.
In a further preferred embodiment of the method of the invention the
separation of the polysaccharide from detergent and alcohol is carried out
by the precipitation of the polysaccharide by adding more alcohol.
This embodiment of the method is particularly preferred as the precipitation
of the polysaccharide and thus the separation of detergents and alcohol can
be achieved by simply adding more alcohol. In another embodiment,
precipitation of the polysaccharide can be achieved by adding alcohol
different from the one used in step (b).
A further preferred embodiment of the invention relates to a method, wherein
the polysaccharides stem from gram-negative bacteria. In a particularly
preferred embodiment the gram-negative bacteria are bacteria of the genus
Haemophilus, Neisseria, Klebsiella or Escherichia and in
particular of the species Haemophilus influenzae (type b),
Neisseria meningitidis, Klebsiella pneumoniae or Escherichia coli.
The polysaccharides here concerned are capsule polysaccharides.
The isolation of polysaccharides from bacteria of these genera and/or
species is particularly preferred as these polysaccharides are suitable for
use in the vaccination against the following diseases: meningitis,
epiglottitis, otitis media, pneumonia, arthritis, sepsis, nosocomial
infections, urinary tract infections and gastroenteritis.
In a further preferred embodiment of the method of the invention the
detergent is an anionic surfactant. Particularly preferred is a method
wherein the anionic surfactant is an alkyl sulfate, for example sodium
dodecyl sulfate (SDS).
The advantage of the use of SDS in the method of the invention is i.a. that
SDS is obtainable from a plurality of manufacturers at a favorable price.
In a further particularly preferred embodiment of the method of the
invention the surfactant concentration in the solution added to the
polysaccharide fraction in step (a) above is at the most 20% (w/w). As
mentioned above, the surfactant is preferably an alkyl sulfate and for
example SDS.
Particularly preferred as the method of the invention is a method wherein
the surfactant concentration in the polysaccharide solution, for example the
SDS concentration, is 0.1% to 4% (final concentration, w/w).
In an additional preferred embodiment of the method of the invention the
alcohol is added in step (b) to the solution to a final concentration which
is approximately 10% below the concentration at which the polysaccharide
precipitates.
It has been found by way of empirical series of tests that the addition of
alcohol in step (b) to this final concentration is particularly advantageous
as the loss of polysaccharide in the presence of this concentration is
small, and endotoxin nonetheless is efficiently precipitated.
In another preferred embodiment of the method of the invention the initial
concentration of polysaccharides in the polysaccharide fraction is greater
than 10 mg/ml.
While the method of the invention can as well be carried out at smaller
concentrations of polysaccharides in the polysaccharide fraction, the
above-mentioned concentration should be used as minimum concentration in the
method of the invention, in particular for economic reasons.
In a further preferred embodiment, the method of the invention relates to a
method wherein the filtration is carried out by means of a polymer filter.
In another preferred embodiment of the method of the invention, filtration
is carried out by means of a deep bed filter.
In the context of the present invention, the term "deep bed filter" means a
filter which in contrast to a membrane filter (2-dimensional) possesses a
3-dimensional structure (depth). This structure has the advantage that the
deep bed filter has a high capacity of retaining particles and
correspondingly does not become obstructed so fast.
In the present invention, the use of polymer or deep bed filters has proved
is worth. In this context, it has to be noted that a polymer filter can as
well be a deep bed filter, and vice-versa, a deep bed filter can be a
polymer filter; this condition, however, is not obligatory.
The isolation of the polysaccharides according to the method of the present
invention is particularly efficient when deep bed filters are used for
filtration.
In a particularly preferred embodiment of the method of the invention the
polymer filter and/or the deep bed filter is a polypropylene filter.
The invention further relates to a polysaccharide vaccine which comprises a
polysaccharide isolated according to the method of the invention.
Optionally, said polysaccharide vaccine also includes a pharmaceutically
acceptable carrier. Examples of such carriers are tetanus toxoid, diphteria
toxoid, Pseudomonas Exotoxin A and cholera toxin.
The polysaccharide vaccine of the invention, as can be taken from the above
explanations, can be produced in a particular simple and inexpensive manner.
In addition, its production is particularly unharmful for the laboratory
staff's health. An example of the vaccine of the present invention is a
vaccine based on meningococci polysaccharide. These as well as the
below-mentioned embodiments of the vaccine of the invention are administered
parenterally, the administration being effected one or several times and
preferably (where not indicated differently) several times. Usually, the
administration is effected intramuscularly or subcutaneously, wherein per
dosis 1-50 μg polysaccharide are used.
The polysaccharide vaccine of the invention is particularly suitable for the
vaccination against meningitis, epiglottitis, otitis media, pneumonia,
arthritis, sepsis, nosocomial infections, urinary tract infections or
gastroenteritis. Moreover, the vaccine of the invention can also be used for
the vaccination against other diseases caused by gram-negative bacteria
carrying capsule polysaccharides.
Furthermore, the invention relates to a conjugate consisting of a
polysaccharide isolated according to the method of the invention and a
pharmaceutically acceptable protein chemically connected therewith. Examples
of such proteins are tetanus toxoid, diphteria toxoid, Pseudomonas Exotoxin
A and cholera toxin. Preferred dosages comprise 1-20 μg of the conjugate.
Additionally, the invention relates to a conjugate vaccine comprising a
polysaccharide isolated according to the method of the invention and a
pharmaceutically acceptable protein chemically connected therewith.
The conjugate vaccine of the invention is preferably used for the
immunization against or prophylaxis of the diseases mentioned above.
In this context, it is particularly preferred that the immunization is
carried out with small children.
The invention further relates to a combination vaccine comprising a
polysaccharide isolated according to the method of the invention or a
conjugate of the invention as well as an additional immunogenic component,
wherein the additional immunogenic component preferably induces an immune
response against a pathogen different from the pathogen from which the
polysaccharide stems. An example of a combination vaccine is a
Haemophilus influenzae vaccine in which the corresponding polysaccharide
is conjugated with tetanus toxoid. E.g. pertussis, diphteria, tetanus and
hepatitis B components may additionally be formulated in said vaccine.
Preferred dosages comprise 1-20 μg of polysaccharide in the combination
vaccine, particularly preferred are 1-10 μg, for example in the case of the
Haemophilus influenzae combination vaccine described above, of
Haemophilis influenzae polysaccharide. Preferred dosages for diphteria
components in said vaccine are 15-25 Lf (Limit of flocculation), for tetanus
components 5-10 Lf and for pertussis components more than 4 IU
(International Units). The person skilled in the art can determine the
dosages/concentrations of additional components in the combination vaccine
of the invention according to standard procedures/standard provisions. The
combination vaccine of the invention is preferably administered only once.
The additional immunogenic component is preferably a diphteria, tetanus,
pertussis, hepatitis B or poliomyelitis antigen.
Finally, the invention relates to the use of a polysaccharide isolated
according to the method of the invention as intermediate product for the
production of a conjugate or combination vaccine. Here, the intermediate
product is chemically connected with a pharmaceutically acceptable protein
so as to form a conjugate. Correspondingly, the invention preferably relates
to a use, wherein the conjugate or combination vaccine comprises as an
active component a conjugate comprising a polysaccharide isolated according
to the method of the present invention and a pharmaceutically acceptable
protein chemically connected therewith.
Claim 1 of 14 Claims
1. A method for the isolation of polysaccharides, wherein the following
steps are carried out:
(a) mixing of a bacterial polysaccharide fraction with a detergent
solution;
(b) addition of alcohol to a final concentration at which endotoxins are
precipitated and which is below the concentration at which the
polysaccharide precipitates;
(c) mixing the solution;
(d) filtering the solution by way of a deep bed filter, wherein the
endotoxins are separated and remain in the filter;
(e) separation of the polysaccharide from detergent and alcohol.
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