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Pharm/Biotech Resources
Title: Pharmaceutical dosage form with multiple coatings
for reduced impact of coating fractures
United States Patent: 6,893,662
Issued: May 17, 2005
Inventors: Dittmar; Gregory Paul (Norwich, NY); Amante;
Joseph Michael (Norwich, NY); Cronk; Tony Ryan (Mishawaka, IN); Newby;
Daniel Gary (New Berlin, NY)
Assignee: The Procter & Gamble Company (Cincinnati, OH)
Appl. No.: 996555
Filed: November 15, 2001
Abstract
The present invention relates to a pharmaceutical composition in a solid
unit dosage form for oral administration in a human or lower animal
comprising: a. a safe and effective amount of a therapeutically active
agent; b. an inner coating layer selected from the group consisting of
poly(methacrylic acid, methyl methacrylate) 1:2, poly(methacrylic acid,
methyl methacrylate) 1:1, and mixtures thereof; and c. an outer coating
layer comprising an enteric polymer or film coating material; wherein the
inner coating layer is not the same as the outer coating layer; wherein if
the inner coating layer is poly(methacrylic acid, methyl methacrylate) 1:1
then the outer coating layer is not poly(methacrylic acid, methyl
methacrylate) 1:2 or is not a mixture of poly(methacrylic acid, methyl
methacrylate) 1:1 and poly(methacrylic acid, methyl methacrylate) 1:2; and
wherein the inner coating layer and the outer coating layer do not contain
any therapeutically active agent. This invention further relates to a method
of maintaining the desired site of delivery of a therapeutic agent in the
gastrointestinal tract by administering the above compositions to a human or
lower animal.
Description of the Invention
TECHNICAL FIELD
The present invention relates to novel unit dosage forms comprising
therapeutic agents with improved resistance to coating fractures during
processing, manufacturing or packaging.
BACKGROUND OF THE INVENTION
A number of prior art references teaches the advantages of delivery of
therapeutic agents to the lower part of the gastrointestinal tract,
especially the large intestine or the colon. These reference illustrate the
difficulty of formulating dosage forms that will achieve this delivery
benefit. For example, U.S. Pat. Nos. 5,541,170 and 5,541,171, Rhodes et al.,
both issued Jul. 30, 1996, discuss the delivery of pharmacologically active
agents, especially 5-aminosalicylic acid, to the large intestine for the
treatment of colonic or rectal disorders. U.S. Pat. No. 5,686,105, Kelm et
al., issued Nov. 11, 1997, teaches colonic delivery of therapeutic agents
wherein the dosage form comprises a coating system with at least one inner
coating layer and one outer coating layer. The inner coating layer is an
enteric polymer that begins to dissolve in an aqueous media at a pH between
about 5 to about 6.3, and the outer coating layer is an enteric polymer that
begins to dissolve in an aqueous media at a pH of between about 6.8 to 7.2.
U.S. Pat. No. 5,171,580, Iamartino et al., issued Dec. 15, 1992, teaches
pharmaceutical preparations containing an active ingredient to be released
in the lower part of the gastrointestinal tract, the large intestine and
especially the colon, consisting of a core with the active, the core being
coated with three protective layers at different solubilities. This
reference focuses on providing more specific and reliable release of a
therapeutic active agent to the lower part of the gastrointestinal tract,
especially the colon, achieved with the three protection layers, as well as
the benefits of having a selective effect in the colon. Other prior art
references also focus on the benefits of delivering therapeutic agents to
the colon. These references include U.S. Pat. Nos. 5,686,106, Kelm et al.,
issued Nov. 11, 1997; U.S. Pat. No. 5,914,132, Kelm et al, issued Jun. 22,
1999; U.S. Pat. No. 4,910,021, Davis et al, issued Mar. 20, 1990; U.S. Pat.
No. 4,432,966, Zeitoun et al., issued Feb. 21, 1984; U.S. Pat. No.
5,654,004, Okayama et al., issued Aug. 5, 1997; U.S. Pat. No. 5,900,252,
Calcanchi et al., issued May 4, 1999; U.S. Pat. No. 5,482,718, Shah et al,
issued Jan. 9, 1996; U.S. Pat. No. 5,316,772, Jurgens et al., issued May 31,
1994; EP 225,189, Davies, et al, published Jun. 10, 1987; and Khan et al.,
Drug Development and Industrial Pharmacy, 26(5), 549-554 (2000).
None of the above prior art references, however, discusses the problem or
possibility of coating fractures that may occur during processing,
manufacturing, or packaging of the oral unit dosage form. Coating fractures
may cause unreliable or inconsistent delivery or release of the therapeutic
agent to the desired region of the gastrointestinal tract. These fractures
may be associated with premature rupture or release of the unit dosage
forms. Indeed, coating fractures may especially be problematic for larger
than average size unit dosage forms or heavier unit dosage forms resulting
from using larger dosages/levels of the therapeutic active.
The present invention, therefore, relates to solid unit dosage forms for
oral administration in humans or lower animals which minimizes the impact or
negative effects of coating fractures, especially for larger or heavier unit
dosage forms. By reducing these negative effects, these compositions
maintain the desired site of delivery of the therapeutic agents in the
gastrointestinal tract.
SUMMARY OF THE INVENTION
The present invention relates to a pharmaceutical composition in a solid
unit dosage form for oral administration in a human or lower animal
comprising:
 | a. a safe and effective amount of a therapeutically active agent; |
 | b. an inner coating layer selected from the group consisting of
poly(methacrylic acid, methyl methacrylate) 1:2, poly(methacrylic acid,
methyl methacrylate) 1:1, and mixtures thereof; and |
 | c. an outer coating layer comprising an enteric polymer or film
coating material; wherein the inner coating layer is not the same as the
outer coating layer; wherein if the inner coating layer is
poly(methacrylic acid, methyl methacrylate) 1:1 then the outer coating
layer is not poly(methacrylic acid, methyl methacrylate) 1:2 or is not a
mixture of poly(methacrylic acid, methyl methacrylate) 1:1 and
poly(methacrylic acid, methyl methacrylate) 1:2; and wherein the inner
coating layer and the outer coating layer contain no therapeutically
active agent. |
In another embodiment the present invention relates to a pharmaceutical
composition in a solid unit dosage form for oral administration in a human
or lower animal comprising:
 | a. a safe and effective amount of a therapeutically active agent; |
 | b. an inner coating layer comprising poly(methacrylic acid, methyl
methacrylate) 1:2; and |
 | c. an outer coating layer comprising an enteric polymer or film
coating material; wherein the inner coating layer is not the same as the
outer layer coating. This invention further relates to a method of
maintaining the desired site of delivery of a therapeutic agent in the
gastrointestinal tract by reducing the impact of coating fractures,
through administering the above compositions to a human or lower animal.
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DETAILED DESCRIPTION OF THE INVENTION
The phrase "safe and effective amount", as used herein, means an amount
of therapeutically active agent or other component of the present
compositions, high enough to provide a significant positive modification of
the condition to be treated, but low enough to avoid serious side effects
(at a reasonable benefit/risk ratio), within the scope of sound medical
judgment. A safe and effective amount of therapeutically active agent or
other component of the present compositions, will vary with the particular
condition being treated, the age and physical condition of the patient being
treated, the severity of the condition, the duration of the treatment, the
nature of concurrent therapy, the agent selected and like factors.
Therapeutically Active Agent
The methods and compositions of the present invention comprise a safe and
effective amount of the therapeutically active agent. In one embodiment the
therapeutic agents suitable for incorporation into dosage forms of the
present invention are those for which treatment of the colon is
therapeutically advantageous. These include therapeutic agents useful for
the treatment of diseases of the colon such as constipation, diarrhea,
irritable bowel syndrome (IBS), Crohn's disease, colitis, ulcerative
colitis, carcinomas, idiopathic protitis, infection in which systemic
absorption of the therapeutic agent is neither required or desired, and
other diseases or disorders of the colon or rectum. These include actives
for constipation and laxatives such as picosulfate and sennasides, anti-diarrheals
such as loperamide, nonsteroidal anti-inflammatory drugs such as salicylates,
indomethacin, ibuprofen, flurbiprofen, naproxen, piroxicam 5-amino salicylic
acid (or pharmaceutically acceptable salts or esters thereof), balsalazide
as well as agents disclosed in U.S. Pat. No. 4,412,992, Chan, issued Nov. 1,
1983, as well as NSAIDS disclosed in U.S. Pat. No. 4,552,899, Sunshine et
al., issued Nov. 12, 1985, steriods such as hydrocortisone, prednisone,
prednisolone, prednisolone phosphate, prednisolone metasulpho-benzoate
sodium, prednisolone sodium phosphate, beclomethasone dipropionate and
beclomethasone valerate, glucocorticoids such as dextramethazone,
antimicrobials or antiparasitic agents, (especially those effective against
anaerobic microbes such as methotrexate), 5-aminosalicylic compounds,
4-aminosalicylic compounds, sulfasalazine, benzalazine, erythromycin,
chloroguine, iodochlorhydroxyquin, disodohydroxyquin, neomycin and
tetracyclines, immunosupressants such as cyclosporine A, chemotherapeutics
for treatment of carcinomas, gastointestinal stimulants and prokinetic
agents such as cisapride, peppermint oil and other carminative essential
oils, actives for the removal of excess bile acids such as cholestyramine.
The above references are herein incorporated by reference in their entirety.
Certain therapeutic agents, particularly peptides and proteins, are subject
to lumenal degradation in the stomach and small intestine. The colon may be
a preferable site of absorption for such compounds since lumenal enzymatic
activity is less in the colon (M. Mackay and E. Tomlinson, in Colonic Drug
Absorption and Metabolism, P. R. Bieck, ed., Marcel Dekker, Inc., New York,
Basel, Hong Kong, 137-158 (1993)). Peptides and proteins that may exhibit
improved systemic bioavailability benefit when released in the colon include
calcitonin, insulin, and human growth hormone. In certain cases, the peptide
or protein may be formulated with a system than enhances the absorption of
the macromolecule (M. Mackay and E. Tomlinson, in Colonic Drug Absorption
and Metabolism, P. R. Bieck, ed., Marcel Dekker, Inc., New York, Basel, Hong
Kong, 137-158 (1993)).
The therapeutically active agents are present in the solid dosage forms in
suitable unit dosage amounts. These amounts will be known by those skilled
in the art. In one embodiment the active agent is 5-amino salicylic acid or
pharmaceutically acceptable salts or esters thereof at a dosage range of
from about 400 mg to about 1.5 grams per tablet, in another embodiment is
from about 700 mg to about 900 mg per tablet.
The therapeutically active agent may be incorporated into one of the several
substrates described herein in a manner consistent with the physical
chemical properties of the drug and its pharmacodynamics, using techniques
known to those skilled in the art.
The Inner and Outer Coating Layers
In one embodiment the coating layers of the present invention do not contain
any therapeutically active agent of the present invention. In addition, the
"coating layers" described herein refer to completely encasing or coating
all of the solid unit dosage form (does not include coated microcrystal
spheres, coated pellets, coated beads, coated microparticles or particles,
or coated granules, of the therapeutically active agent).
Inner Coating Layer
The inner coating layer is selected from the group consisting of
poly(methacrylic acid, methyl methacrylate) 1:2, poly(methacrylic acid,
methyl methacrylate) 1:1, and mixtures thereof. Generally the inner coating
layer is selected based on the preferred delivery site desired and is
applied to the core of the unit dosage form to achieve a minimum coating
thickness from about 20 μm to about 120 μm. The coating thickness depends on
the actual size of the unit dosage form, but in one embodiment the minimum
coating thickness of the inner coating layer is from about 20 μm to about 50
μm.
In one embodiment the inner coating layer comprises poly (methacrylic acid,
methyl methacrylate) 1:2 (Eudragit® S), or other enteric polymer material
which has the same pH release characteristics in aqueous media as Eudragit®
S. Eudragit® S, an anionic copolymer derived from methacrylic acid and
methyl methacrylate, with a ratio of free carboxyl groups to the ester
groups of approximately 1:2, and a mean molecular weight of approximately
135,000, from Rohm Tech. In one embodiment the inner coating layer is any
other polymer with the same aqueous pH release charcteristics as Eudragit®
S.
Outer Coating Layer
The outer coating layer comprises an enteric polymer or film coating
material, wherein the inner coating layer is not the same as the outer
coating layer. Generally, if the inner coating layer is poly(methacrylic
acid, methyl methacrylate) 1:1 (Eudragit® L) then the outer coating layer is
not poly(methacrylic acid, methyl methacrylate) 1:2 (Eudragit(® S) or is not
a mixture of poly(methacrylic acid, methyl methacrylate) 1:1 and
poly(methacrylic acid, methyl methacrylate) 1:2. The outer coating material
can be any coating material that protects the inner coating layer from
fractures during handling and that dissolves or is removed in the
gastrointestinal tract prior to the inner coating layer. The outer coating
layer is either a single coating or multiple coatings of either an enteric
polymer material or film coating material. In another embodiment the unit
dosage form has a single outer coating layer. In another embodiment the
outer coating layer is an anionic copolymer. In one embodiment the outer
coating cannot comprise an enteric polymer or mixtures thereof with the same
pH of release in aqueous media as Eudragit® S. If the inner coating is
poly(methacrylic acid, methyl methacrylate 1:2, then the outer coating layer
can only comprise poly(methacrylic acid, methyl methacrylate 1:2 (Eudragit®
S) if it is mixed with another enteric polymer or film coating material such
that the pH of release, in aqueous media, for the mixture is less than the
pH of release (aqueous media) for poly(methacrylic acid, methyl methacrylate
1:2 (Eudragit® S) alone.
In another embodiment the outer coating layer is an enteric polymer material
that begins to dissolve in an aqueous media at a pH of less than about 7, in
another embodiment at a pH of less than about 6.8. Generally the outer
coating layer is applied to the core of the unit dosage form to achieve a
minimum thickness of from about 10 μm to about 200 μm, in another embodiment
is from about 30 μm to about 150 μm.
In one embodiment the outer coating layer is selected from the group
consisting of film coatings, cellulose derivatives, cellulose ethers, methyl
cellulose, ethylcellulose, carboxymethylcellulose,
carboxymethylethylcellulose, hydroxyethyl cellulose, hydroxypropyl
cellulose, hydroxypropyl methylcellulose, low viscosity hydroxypropyl
cellulose, low viscosity hydroxypropyl methylcellulose, wax or wax like
substance, such as carnauba wax, fatty alcohols, hydrogenated vegetable
oils, zein, shellac, sucrose, Arabic gum, polyethylene glycol,
polyvinylpyrolidone, gelatin, sodium alginate, dextrin, psyllium husk
powder, polymethacrylates, anionic polymethacrylates, poly(methacrylic acid,
methyl methacrylate) 1:1, mixtures of poly(methacrylic acid, methyl
methacrylate) 1:2 and poly(methacrylic acid, methyl methacrylate) 1:1,
cellulose acetate phthalate, cellulose acetate trimelliate, hydroxypropyl
methylcellulose phthalate (HPMCP), cellulose propionate phthalate, cellulose
acetate maleate, polyvinyl alcohol phthalate, hydroxypropyl methylcellulose
acetate succinate (HPMCAS), hydroxypropyl methylcellulose hexahydrophthalate,
polyvinyl acetate phthalate, poly(methacrylic acid, ethyl acrylate) 1:1, and
compatible mixtures thereof.
In another embodiment the outer coating layer is selected from the group
consisting of cellulose derivatives, cellulose ethers, methyl cellulose,
ethylcellulose, carboxymethylcellulose, carboxymethylethylcellulose,
hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl
methylcellulose, low viscosity hydroxypropyl cellulose, low viscosity
hydroxypropyl methylcellulose, fatty alcohols, hydrogenated vegetable oils,
zein, shellac, sucrose, Arabic gum, polyethylene glycol, polyvinylpyrolidone,
gelatin, sodium alginate, dextrin, psyllium husk powder, polymethacrylates,
anionic polymethacrylates, poly(methacrylic acid, methyl methacrylate) 1:1,
mixtures of poly(methacrylic acid, methyl methacrylate) 1:2 and
poly(methacrylic acid, methyl methacrylate) 1:1, cellulose acetate
phthalate, cellulose acetate trimelliate, hydroxypropyl methylcellulose
phthalate (HPMCP), cellulose propionate phthalate, cellulose acetate maleate,
polyvinyl alcohol phthalate, hydroxypropyl methylcellulose acetate succinate
(HPMCAS), hydroxypropyl methylcellulose hexahydrophthalate, polyvinyl
acetate phthalate, poly(methacrylic acid, ethyl acrylate) 1:1, and
compatible mixtures thereof.
In another embodiment the outer coating layer is selected from the group
consisting of anionic polymethaclylates, poly(methacrylic acid, methyl
methacrylate) 1:1, mixtures of poly(methacrylic acid, methyl methacrylate)
1:2 and poly(methacrylic acid, methyl methacrylate) 1:1, cellulose acetate
phthalate, cellulose acetate trimelliate, hydroxypropyl methylcellulose
phthalate (HPMCP), cellulose propionate phthalate, cellulose acetate maleate,
polyvinyl alcohol phthalate, hydroxypropyl methylcellulose acetate succinate
(HPMCAS), hydroxypropyl methylcellulose hexahydrophthalate, polyvinyl
acetate phthalate, poly(methacrylic acid, ethyl acrylate) 1:1, and
compatible mixtures thereof.
In another embodiment the outer coating layer is a single layer of a mixture
of poly(methacrylic acid, methyl methacrylate) 1:1 (Eudragit® L) and
poly(methacrylic acid, methyl methacrylate) 1:2 (Eudragit® S) in a ratio of
about 1:10 to about 10:1, preferably about 1:5 to about 1:3 more preferably
about 2:3. The coating thickness depends on the actual size of the unit
dosage form, but in one embodiment the minimum coating thickness of the
outer coating layer is from about 10 μm to about 50 μm, in another
embodiment is from about 20 μm to about 40 μm.
In another embodiment the outer coating layer is a single coating of an
enteric polymer that begins to dissolve in aqueous media at a pH between
about 5 to about 6.3, in another embodiment at a pH between about 5 to about
6, in even another embodiment at a pH between about 5 to about 5.5.
In one embodiment, the function of the outer coating layer is to prevent or
minimize fractures of the inner coating layer during formulation processing,
manufacturing, and packaging, and the function of the inner coating layer is
to maintain the desired point of release of the therapeutic active agent in
the gastrointestinal tract. For example if the inner coating is
poly(methacrylic acid, methyl methacrylate) 1:2 (Eudragit® S), the present
invention maintains the desired point of release, as described, for example,
in U.S. Pat. Nos. 5,541,170 and 5,541,171, Rhodes et al., which are
incorporated herein by reference in their entirety.
In one embodiment the total coating thickness (both the inner and outer
coating layers together) is from about 5 mg/cm2 to about 40 mg/cm2,
in another embodiment is from about 10 mg/cm2 to about 15 mg/cm2.
Specific examples of the outer coating layer follow.
Eudragit® L, is an anionic copolymer derived from methacrylic acid and
methyl methacrylate, with a ratio of free carboxyl groups to the ester
groups of approximately 1:1, and a mean molecular weight of approximately
135,000, from Rohm Tech;
Eudragit® L 30 D, is an aqueous acrylic resin dispersion, an anionic
copolymer derived from methacrylic acid and ethyl acrylate with a ratio of
free carboxyl groups to the ester groups of approximately 1:1, and a mean
molecular weight of approximately 250,000; (it is supplied as an aqueous
dispersion containing 30% w/w of dry lacquer substance);
Eudragit® L 100-55, is an anionic copolymer derived from methacrylic
acid and ethyl acrylate, with a ratio of free carboxyl groups to the ester
groups of approximately 1:1, and a mean molecular weight greater than about
100,000;
cellulose acetate phthalate or CAP®, available from Eastman Chemical;
cellulose acetate trimelliate, CAT® available from Eastman Chemical;
hydroxypropyl methylcellulose phthalate (USP/NF type 220824) HPMCP 50®
and (USP/NF type 200731) HPMCP 55® available from Shin Etsu Chemical;
polyvinyl acetate phthalate, PVAP®, available from Colorcon;
hydroxypropyl methylcellulose acetate succinate, HPMCAS®, available from
Shin Etsu Chemical; hydroxypropylcellulose, Klucel®.
To enhance the elasticity of the coating materials, preferably the coating
material of the present invention also comprises a plasticizer. Appropriate
plasticizers include polyethylene glycols, propylene glycols, 1,2-propylene
glycol, dibutyl phthalate, diethyl phthalate, tributyl citrate, tributyrin,
butyl phthalyl butyl glycolate (Santicizer® B-16, from Monsanto, St. Louis,
Mo.), triacetin, castor oil and citric acid esters; in another embodiment
the plasitcizer is dibutyl phthalate, tributyl citrate, or triethyl citrate.
These plasticizers are present in an amount to facilitate the coating
process and to obtain an even coating film with enhanced physical stability.
Generally the coating material comprises from about 0% to about 50% of a
plasticizer, preferably from about 2% to about 25% by weight, more
preferably from about 10% to about 20% by weight of the enteric polymer.
In addition, to facilitate the coating process, the coating material may
also comprise inert solid particulates. Preferred inert solid particulates
include talc and titanium dioxide.
The selections of optional plasticizer, optional inert solid particulate,
and levels thereof, coating formulation type (solvent, ammoniated aqueous
solution, or aqueous dispersion), and process are based upon the specific
enteric polymer or film coatings used and the type of dosage form used
according to criteria known to those skilled in the art. The solvent for the
coating layers may be organic or aqueous. In one embodiment the coating
layer is obtained via the use of an aqueous dispersion of the coating
material.
The Dosage Form and Method of Making the Dosage Form
A safe and effective amount of therapeutically active agent is incorporated
into a solid unit dosage form. The term "solid unit dosage form" means any
dosage form, preferably non-liquid, intended to be swallowed and having a
sufficiently defined form to be coated. Solid unit dosage forms may be
selected from the group consisting of a hard or soft capsule or a compressed
tablet. In one embodiment the solid dosage forms of the present invention
are selected from the group consisting of soft gelatin capsules; hard
gelatin capsules; and compressed tablets of any size or shape. In one
embodiment the unit dosage form of the present invention comprises a unit
dosage form from about 550 mg to about 1.5 gram total weight, in another
embodiment from about 600 mg to about 1.2 grams total weight, and in even
another embodiment from about 750 mg to about 1 gram total weight.
In one embodiment the unit dosage form is a spherical or elliptical soft
elastic gelatin capsule. The soft elastic gelatin capsule is filled with
therapeutically active agent suspended in a suitable vehicle compatible with
the soft gelatin capsule.
In still another embodiment the unit dosage form is a hard capsule (i.e.
starch or gelatin hard capsule), for example a starch capsule such as Capill®
from Capsulgel (Greenwood, S.C.) in which the length of the long axis of the
capsule is less than about 10 mm and not more than about 1.5 times greater
than the short axis diameter of the capsule. The capsule may be filled with
a solid form of therapeutically active agent as described above, or
alternatively with therapeutically active agent dissolved or suspended in a
suitable vehicle compatible with the capsule wall.
In another embodiment the unit dosage form is a compressed spherical or
elliptical tablet. The tablet is comprised of a solid form of
therapeutically active agent and is compressed using conventional equipment
and processes.
In addition to the therapeutically active agent the compositions of this
invention also generally comprise pharmaceutiacally acceptable excipients.
As used herein, "excipient" means one or more compatible solid or liquid
filler diluents or encapsulating substances which are suitable for
administration to a subject. The term "compatible", as used herein, means
that the components of the composition are capable of being commingled with
the active agent, and with each other, in a manner such that there is no
interaction which would substantially reduce the pharmaceutical efficacy of
the composition under ordinary use situations. Pharmaceutically-water;
acceptable excipents must, of course, be of sufficiently high purity and
sufficiently low toxicity to render them suitable for administration to the
subject being treated. Excipients may act to facilitate incorporation of the
therapeutically active agent into the dosage form, modify the release of the
therapeutically active agent from the dosage form, stabilize the
therapeutically active agent, or enhance absorption of the therapeutically
active agent. Excipients should be safe for their intended use at the levels
employed in the formulation. The formulation of therapeutically active agent
and excipients is selected according to criteria well known to those skilled
in the art to achieve the desired release rate, stability, absorption, and
to facilitate the dosage form manufacture.
Some examples of pharmaceutically-acceptable excipients or components
thereof are sugars, such as lactose, glucose, and sucrose; starches, such as
cornstarch, potato starch, and sodium starch glycolate at a level of about
1% to about 8% by weight, in another embodiment from about 2% to about 4% by
weight; cellulose and its derivatives, such as sodium carboxymethyl
cellulose, ethyl cellulose, cellulose acetate; powdered tragacanth; malt;
gelatin; talc; solid lubricants, such as stearic acid, magnesium stearate;
or calcium sulfate; vegetable oils, such as peanut oil, cottonseed oil,
sesame oil, olive oil, corn oil, and oil of theobroma; polyols such as
propylene glycol, glycerin, sorbitol, mannitol, and polyethylene glycol;
alginic acid; emulsifiers, such as the Tweens®; wefting agents such as
sodium lauryl sulfate; coloring agents; flavoring agents; excipients;
tableting agents; stabilizers; antioxidants; preservatives; pyrogen-free
water; isotonic saline; and phosphate buffer solutions. Excipients are
described in Remington's Pharmaceutical Sciences, Mack Publishing Co.
(19th edit. 1995); Modern Pharmaceutics, Vol. 7, Chapters 9 & 10,
Banker & Rhodes (1979); Lieberman, et al, Pharmaceutical Dosage Forms:
Tablets (1981); and Ansel, Introduction to Pharmaceutical Dosage
Forms, 2d (1976). Their selection will depend on secondary
considerations like taste, cost, and shelf stability, etc. which are not
critical for the purposes of the subject invention, and can be made without
difficulty by those skilled in the art.
In one embodiment all of the dosage forms of the present invention are
uniform in size prior to coating with the coating layers. The uniform size
allows for uniform coating thickness and more uniform dissolution of the
coating layers.
Enteric polymers are generally applied onto the unit dosage forms as
solutions in organic or aqueous solvents. The solvents commonly employed as
vehicles are water, methylene chloride, ethanol, methanol, isopropyl
alcohol, acetone, ethyl acetate and combinations thereof. The choice of the
solvent is based primarily on the solubility of the polymer, ease of
evaporation, and viscosity of the solution.
Some polymers are also available as aqueous systems. These include Eudragit®
L30D (methacrylic acid-ethyl acrylate ester copolymer marketed by Rohm-Haas
GmBH, West Germany); Aquateric® (cellulose acetate phthalate-containing
product marketed by FMC Corporation, Philadelphia, Pa.); and Coateric® (a
polyvinyl acetate phthalate based product marketed by Colorcon, Inc., West
Point, Pa.). Unlike organic solutions, these aqueous-based systems can be
prepared at high concentration without encountering high viscosity. Also,
these aqueous systems do not have the problems associated with the organic
systems such as flammability, toxicity of the residual solvent in the dosage
form, etc.
Coating can be achieved by methods known to one skilled in the art such as
by using fluidized bed equipment, perforated pans, a regular pharmaceutical
pan, compression coating, continuous or short spray methods, or by
drenching. For example, a plasticized dispersion of coating polymer may be
applied onto the tablet core comprising the therapeutic active agent by
spraying using any suitable spray equipment known in the art. In one
embodiment the solid unit dosage forms are coated by continuous spray
methods. In one embodiment the outer coating layer is applied after the
inner coating layer but before the inner coating layer is dried and/or
cured. In yet another embodiment the outer coating layer is applied
immediately, e.g. within seconds, after the inner coating layer is applied.
If a shiny finish coat is desired on the solid dosage forms of the present
invention, a small quantity of polyethylene glycol can be applied to the
finished dosage form.
Claim 1 of 35 Claims
1. A pharmaceutical composition in a solid unit dosage form for oral
administration in a human or lower animal consisting essentially of:
a. a safe and effective amount of a therapeutically active agent;
b. an inner coating layer selected from the group consisting of
poly(methiacrylic acid, methyl methacrylate) 1:2, poly(methacrylic acid,
methyl methacrylate) 1:1, and mixtures thereof; and
c. an outer coating layer, applied to the inner coating layer, said outer
coating layer comprising an enteric polymer that begins to dissolve in an
aqueous medium at a pH of less than about 7, said enteric polymer being
selected from the group consisting of polymethacrylates, anionic
polymethacrylates, poly(methacrylic acid, methyl methacrylate) 1:1,
mixtures of poly(methacrylic acid, methyl methacrylate) 1:2 and
poly(methacrylic acid, methyl methacrylate) 1;1, polyvinyl acetate
phthalate, poly(methacrylic acid, ethyl acrylate) 1:1, and compatible
mixtures thereof;
wherein the inner coating layer is not the same as the outer coating
layer;
wherein if the inner coating layer is poly(methacrylic acid, methyl
methacrylate) 1:1 then the outer coating layer is not poly(methacrylic
acid, methyl methacrylate) 1:2 or is not a mixture of poly(methacrylic
acid, methyl methacrylate) 1:1 and poly(methacrylic acid, methyl
methacrylate) 1:2; and
wherein the inner coating layer and the outer coating layer contain no
therapeutically active agent.
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