|
|
Title:
Felodipine transdermal device and methods
United States Patent: 7,018,649
Issued: March 28, 2006
Inventors: Tavares; Lino (Kinnelon, NJ);
Shevchuk; Ihor (Yonkers, NY); Alfonso; Mark (Easton, CT); Marcenyac;
Geraldine (Norwalk, CT); Valia; Kirti (Plainsboro, NJ)
Assignee: Euro-Celtique, S.A. (Luxembourg,
LU)
Appl. No.: 045595
Filed: October 23, 2001
|
|
|
Executive MBA in Pharmaceutical Management, U. Colorado
|
Abstract
A method of effectively treating
hypertension in humans is achieved by administering felodipine via a
transdermal formulation. Preferably, the transdermal formulation is
applied to the skin of the patient and maintained in contact with the skin
for at least about 24 hours days, and preferably for about 3 to about 8
days.
DETAILED DESCRIPTION
OF THE INVENTION
Transdermal delivery of active agents is
measured in terms of "relative release rate" or "flux", i.e., the rate of
penetration of the active agent through the skin of an individual. Skin
flux may be generally determined from the following equation:
dm/dT=J=P*C
where J is the skin flux, P is the permeability coefficient and C is the
concentration gradient across the membrane, assumed to be the same as the
donor concentration. m represents the amount of drug entering the blood
stream. The variable dm/dT represent the change in amount of drug entering
the blood stream and change over time.
It is well understood in the art of transdermal delivery systems that in
order to maintain a desired flux rate for a desired dosing period, it is
necessary to include an overage of active agent in the transdermal
delivery system in an amount that is substantially greater than the amount
to be delivered to the patient over the desired time period. For example,
to maintain the desired flux rate for a three day time period, it is
considered necessary to include much greater than 100% of a three-day dose
of an active agent in a transdermal delivery system. This overage is
necessary for creating a concentration gradient by means of which the
active agent migrates through the layers of the transdermal delivery
system to the desired site on a patient's skin. The remainder of the
active agent remains in the transdermal delivery system. It is only the
portion of active agent that exits the transdermal delivery system that
becomes available for absorption into the skin. The total amount of active
agent absorbed into the patient's blood stream is less than the total
amount available. The amount of overage to be included in a transdermal
delivery system is dependent on these and other factors known to the
skilled artisan.
It has been found that it is possible to treat hypertension according to
the present invention by providing a transdermal delivery system
containing a sufficient amount of felodipine to provide a desired relative
release rate for at least about 3 days, and after single administration
(application) of the transdermal dosage form, leaving the dosage form on
the skin for approximately a 3 to 8 day time period, thereby resulting in
the flux being maintained over the prolonged period and effective blood
plasma levels and management of hypertension being maintained over the
prolonged period. Preferably, the desired flux is maintained at least
about 5, preferably at least about 7 days after application of the
transdermal delivery system.
Transdermal dosage forms used in accordance with the invention preferably
include a backing layer made of pharmaceutically acceptable material,
which is impermeable to felodipine. The backing layer preferably serves as
a protective cover for the active agent, e.g. felodipine and may also
provide a support function. Examples of materials suitable for making the
backing layer are films of high and low density polyethylene,
polypropylene, polyvinylchloride, polyurethane, polyesters such as
poly(ethylene terephthalate), metal foils, metal foil laminates of such
suitable polymer films, textile fabrics, if the components of the
reservoir cannot penetrate the fabric due to their physical properties and
the like. Preferably, the materials used for the backing layer are
laminates of such polymer films with a metal foil such as aluminum foil.
The backing layer can be any appropriate thickness, which will provide the
desired protective and support functions. A suitable thickness will be
from about 10 to about 200 microns. Desirable materials and thickness will
be apparent to the skilled artisan.
Matrix Systems
In certain preferred embodiments, the transdermal dosage forms used in
accordance with the invention contain a polymer matrix layer. Generally,
the polymers used to form the biologically acceptable polymer matrix are
those capable of forming thin walls or coatings through which
pharmaceuticals can pass at a controlled rate. A non-limiting list of
exemplary materials for inclusion in the polymer matrix includes
polyethylene, polypropylene, ethylene/propylene copolymers, ethylene/ethylacrylate
copolymers, ethylene vinyl acetate copolymers, silicones, rubber,
rubber-like synthetic homo-, co- or block polymers, polyacrylic esters and
the copolymers thereof, polyurethanes, polyisobutylene, chlorinated
polyethylene, polyvinylchloride, vinyl chloride-vinyl acetate copolymer,
polymethacrylate polymer (hydrogel), polyvinylidene chloride,
poly(ethylene terephthalate), ethylene-vinyl alcohol copolymer, ethylene-vinyloxyethanol
copolymer, silicones including silicone copolymers such as
polysiloxane-polymethacrylate copolymers, cellulose polymers (e.g., ethyl
cellulose, and cellulose esters), polycarbonates, polytetrafluoroethylene
and mixtures thereof.
Preferred materials for inclusion in the polymer matrix layer are silicone
elastomers of the general polydimethylsiloxane structures, (e.g., silicone
polymers). Preferred silicone polymers cross-link and are pharmaceutically
acceptable. Other preferred materials for inclusion in the polymer matrix
layer include: silicone polymers that are cross-linkable copolymers having
dimethyl and/or dimethylvinyl siloxane units which can be crosslinked
using a suitable peroxide catalyst. Also preferred are those polymers
consisting of block copolymers based on styrene and 1,3-dienes
(particularly linear styrene-isoprene-block copolymers of
styrene-butadiene-block copolymers), polyisobutylenes, polymers based on
acrylate and/or methacrylate.
The polymer matrix layer may optionally include a pharmaceutically
acceptable cross-linking agent. Suitable crosslinking agents include,
e.g., tetrapropoxy silane.
Preferred transdermal delivery systems used in accordance with the methods
of the present invention include an adhesive layer to affix the dosage
form to the skin of the patient for a desired period of administration,
e.g., about 3 to about 8 days. If the adhesive layer of the dosage form
fails to provide adhesion for the desired period of time, it is possible
to maintain contact between the dosage form with the skin by, for
instance, affixing the dosage form to the skin of the patient with an
adhesive tape, e.g, surgical tape. It is not critical for purposes of the
present invention whether adhesion of the dosage form to the skin of the
patient is achieved solely by the adhesive layer of the dosage form or in
connection with a peripheral adhesive source, such as surgical tape,
provided that the dosage form is adhered to the patient's skin for the
requisite administration period.
The adhesive layer preferably includes using any adhesive known in the art
that is pharmaceutically compatible with the dosage form and preferably
hypoallergenic, such as polyacrylic adhesive polymers, acrylate copolymers
(e.g., polyacrylate) and polyisobutylene adhesive polymers. In other
preferred embodiments of the invention, the adhesive is a
pressure-sensitive contact adhesive, which is preferably hypoallergenic.
The transdermal dosage forms, which can be used in accordance with the
present invention, may optionally include a permeation-enhancing agent.
Permeation enhancing agents are compounds, which promote penetration
and/or absorption of the felodipine into the blood stream of the patient.
A non-limiting list of permeation enhancing agents includes polyethylene
glycols, surfactants, and the like.
Alternatively, permeation of felodipine may be enhanced by occlusion of
the dosage form after application to the desired site on the patient with,
e.g. an occlusive bandage. Permeation may also be enhanced by removing
hair from the application site by, e.g. clipping, shaving or use of a
depilatory agent. Another permeation enhancer is heat. It is thought that
heat enhancement can be induced by, among other things, using a radiating
heat form, such as an infrared lamp, onto the application site after
application of the transdermal dosage form. Other means of enhancing
permeation of felodipine such as the use of iontophoretic means are also
contemplated to be within the scope of the present invention.
A preferred transdermal dosage form which may be used in accordance with
the present invention includes a non-permeable backing layer made, for
example, of polyester; an adhesive layer made, for example of a
polyacrylate; and a matrix containing the felodipine and other desirable
pharmaceutical aids such as softeners, permeability enhancers, viscosity
agents and the like.
The active agent may be included in the device in a drug reservoir, drug
matrix or drug/adhesive layer. Preferably, the active agent is felodipine
or a pharmaceutically acceptable salt thereof.
Certain preferred transdermal delivery systems also include a softening
agent. Suitable softening agents include higher alcohols such as dodecanol,
undecanol, octanol, esters of carboxylic acids, wherein the alcohol
component may also be a polyethoxylated alcohol, diesters of dicarboxylic
acids, such as di-n-butyladiapate, and triglycerides particularly
medium-chain triglycerides of the caprylic/capric acids or coconut oil,
have proved to be particularly suitable. Further examples of suitable
softeners are multivalent alcohols, for example, levulinic acid, cocprylic
acids glycerol and 1,2-propanediol, which can also be etherified by
polyethylene glycols.
A felodipine solvent may also be included in the transdermal delivery
systems of the present invention. Preferably, the solvents dissolve the
felodipine to a sufficient extent thereby avoiding complete salt
formation. A non-limiting list of suitable solvents include those with at
least one acidic group. Particularly suitable are monoesters of
dicarboxylic acids such as monomethylglutarate and monomethyladipate.
Other pharmaceutically acceptable compounds which may be included in the
reservoir or matrix include: solvents, for example alcohols such as
isopropanol; permeation enhancing agents such as those described above;
and viscosity agents, such as cellulose derivatives, natural or synthetic
gums, such as guar gum, and the like.
In preferred embodiments, the transdermal dosage form includes a removable
protective layer. The removable protective layer is removed prior to
application, and consists of the materials used for the production of the
backing layer described above provided that they are rendered removable,
for example, by a silicone treatment. Other removable protective layers,
for example, are polyltetra-fluoroethylene, treated paper, allophane,
polyvinyl chloride, and the like. Generally, the removable protective
layer is in contact with the adhesive layer and provides a convenient
means of maintaining the integrity of the adhesive layer until the desired
time of application.
The composition of the transdermal dosage forms used in accordance with
the invention and the type of device used are not considered critical to
the method of the invention, provided that the device delivers the active
agent, e.g. felodipine, for the desired time period and at the desired
flux rate and/or the desired delivery rate of the transdermal dosage form.
Certain transdermal dosage forms for use in accordance with the present
invention are described in U.S. Pat. No. 5,240,711 (Hille, et. al.;
assigned to LTS Lohmann Therapie-Systeme GmbH & Co.), hereby incorporated
by reference. Such transdermal delivery systems may be a laminated
composite having an impermeable backing layer containing felodipine, e.g.,
instead of buprenorphine, and optionally a permeation enhancer combined
with a pressure-sensitive adhesive. A preferred transdermal dosage form in
accordance with the '711 patent includes: (i) a polyester backing layer
which is impermeable to the drug; (ii) a polyacrylate adhesive layer;
(iii) a separating polyester layer; and (iv) a matrix containing
felodipine, a solvent for the felodipine, a softener and a polyacrylate
adhesive. The felodipine solvent may or may not be present in the final
formulation. The transdermal delivery device described therein includes a
backing layer, which is impermeable to the active substance, a
pressure-sensitive adhesive reservoir layer, and optionally, a removable
protective layer. Preferably, the reservoir layer includes about 10 to
about 95%-wt polymeric material, about 0.1 to about 40%-wt softener, about
0.1 to about 30%-wt felodipine. A solvent for the felodipine base or
pharmaceutically acceptable salt thereof may be included as about 0.1 to
about 30%-wt.
The transdermal delivery system may also be prepared in accordance with
the disclosure of International Patent Application No. WO 96/19975 (Hille,
et. al.; assigned to LTS Lohmann Therapie-Systeme GMBH), hereby
incorporated by reference, where felodipine is substituted for
buprenorphine as an active agent. In this device, the felodipine
transdermal delivery device contains resorption-promoting auxiliary
substances. The resorption-promoting auxiliary substance forms an under
cooled mass. The delivery system contains 10% felodipine base, 10-15% acid
(such as levulinic acid), about 10% softener (such as oleyoleate); 55-70%
polyacrylate; and 0-10% polyvinylpyrollidone (PVP).
Reservoir Devices
Alternatively, the transdermal device may be a reservoir system. A
reservoir system transdermal drug delivery patch comprises several
different components. An exemplary construction includes a backing layer,
an active drug and optional permeation enhancing solvent gel, a membrane,
a skin contact adhesive layer, and a protective release coated liner film.
Characteristics of each component are set forth below:
Backing Film: This layer is exposed to the external environment when the
system is worn on the skin surface. It is impervious to penetration of the
active drug contained within the system preventing the escape of the
active drug through the backing film. The backing film serves as barrier
layer. Moisture, soaps, lotions and other elements are prevented from
entering the system and diluting the active ingredients or altering the
release characteristics of the system. The active drug and solvent are
contained within the system to perform its designated function. The
backing film also forms one half of the chamber, which contains the active
drug reservoir. The backing film must be capable of being suitably
attached to the membrane in order to form the reservoir chamber. Typical
attachment methods include thermal, ultrasonic polymer heat seal or
welding, and adhesive bonding. Necessary mechanical properties include a
low compliance for conformability to the skin surface and elasticity to
allow for movement with the skin surface. Typical thickness is in the
range of 0.5-25.0 mil. Wide ranges of homogenous, woven, and non-woven
polymer or composite materials are suitable as backing films.
Membrane: The membrane in combination with the backing film forms the
chamber, which contains the active drug reservoir. The membrane is
attached to the backing film, and provides a support surface for the skin
contact adhesive. The membrane can be a homogenous polymer film, or a
material with a porous structure. The membrane may also be designed to
control the transport rate of the active drug and/or the permeation
enhancing solvent. Necessary mechanical properties include a low
compliance for conformability to the skin surface and elasticity to allow
for movement with the skin surface. Typical thickness is in the range of
0.25-30.0 mil (1 mil=0.001 inch), and more preferably in the range of 0.5
to 25.0 mil. Wide ranges of homogenous, porous, woven, and non-woven
polymer or composite materials are suitable as membranes and known in the
art.
Active Drug Reservoir: The active drug is combined with a liquid vehicle
to fill the reservoir chamber. A range of solvents can be used for the
liquid vehicle. The solvents can be chosen to optimize skin permeation of
the active (enhancers) or to optimize the permeation characteristics of
the membrane or the adhesion of the skin contact adhesive. A
viscosity-increasing agent is often included in the vehicle to aide in the
handling and system manufacturing process. The composition of the vehicle
must be compatible with the other components of the system. The vehicle
may be in the form of a solution, suspension, cream, lotion, gel, physical
mixture or emulsion. This list is not meant to be exhaustive.
Skin Contact Adhesive: The system is affixed to the skin with a skin
contact adhesive. The adhesive may cover the entire surface of the system
membrane, be applied in an intermittent pattern, or only to the perimeter
of the system. The adhesive composition must be of materials suitable for
skin contact without creating intolerable adverse effects such as
excessive skin irritation or sensitization. Adequate adhesion to the
membrane and skin are also necessary. The adhesive must also possess
enough cohesive integrity to remain completely on the membrane upon
removal of the system. The adhesive is applied in a thickness to provide a
weight of 0.025 to 50.0 mg/cm2, more preferably 0.25 to 5.0
mg/cm2 and most preferably 0.3 to 0.6 mg/cm2.
Typical materials include silicone, polyisobutylene (PIB), and acrylates
dissolved in organic solvents, aqueous emulsions, or directly applied by
hot melt processing.
Release Coated Liner Film: The liner film is removed from the system
before application to the skin surface. The liner film serves the function
as a protective barrier to the skin contact adhesive prior to use. The
coating on the liner provides a release capability for the adhesive,
allowing separation of the liner from the adhesive. A coating is not
necessary if the liner material is readily removed from the adhesive
without disrupting the reservoir system. Typical thickness is in the range
of 0.5-25.0 mil. A wide range of homogenous, woven, and non-woven paper,
polymer or composite materials are suitable as liner films. Release
coatings are typically composed of paraffin, polyethylene, silicone or
fluorocarbons.
In other embodiments, the transdermal delivery system may be a plaster
such as that described in U.S. Pat. No. 5,225,199 to Hidaka et al., hereby
incorporated by reference. Such plasters include a film layer including a
polyester film of about 0.5 to about 4.9 μm thickness, about 8 to about 85
g/mm strength, respectively in the two directions intersecting
substantially at right angles, about 30 to about 150% elongation, in the
two directions intersecting substantially at right angles and an
elongation ratio of A to B of about 1.0 to about 5.0, wherein A and B
represent data in two directions intersecting at right angles, and A is
greater than B and wherein said polyester film includes about 0.01 to
about 1.0% by weight, based on the total weight of the polyester film, of
solid fine particles in which the average particle size is about 0.001 to
about 3.0 μm and an adhesive layer which is composed of an adhesive
containing transdermally absorbable drugs; wherein the adhesive layer is
laminated on said film layer over the surface in about 2 to about 60 μm
thickness. The average particle size is substantially not more than 1.5
times the thickness of the polyester film.
The transdermal delivery system used in the present invention may also be
prepared in accordance with U.S. Pat. No. 5,879,701, issued Mar. 9, 1999
to Audett, et al., hereby incorporated by reference, wherein
solubilization enhancer compositions are provided which facilitate
transdermal administration of basic drugs from transdermal systems
composed of nonpolar adhesive materials. The solubilization enhancing
composition is particularly useful in facilitating the administration of
basic drugs using transdermal systems worn for at least four days
containing drug reservoirs comprised of nonpolar materials such as
polyisobutylene adhesives or the like. The solubilizing enhancing
composition itself is preferably a liquid, which is an isomeric acid
mixture. Examples of suitable solubilizers include, but are not limited
to, oleic acid dimer and neodecanoic acid, with oleic acid dimer
particularly preferred. The solubilizer constitutes at least about 0.10
wt. % of the reservoir, and preferably represents on the order of 0.25 wt.
% to 1.0 wt. % of the reservoir. The amount of enhancer composition
present in the drug formulation will depend on a number of factors, e.g.,
the strength of the particular enhancer composition, the desired increase
in skin permeability, and the amount of drug, which is necessary to
deliver.
The pharmacokinetic information for felodipine is available in the
literature. The adult oral dosage for felodipine is 10 mg/day. The
bioavailability for the drug is approximately 20%, expressed as fraction,
0.20 of the oral dose made available to the blood stream from
gastrointestinal absorption. A release rate for a felodipine transdermal
delivery system was calculated from this data. 0.20 of the oral 10 mg
daily dose provides 2.0 mg of felodipine available into the blood stream.
Therefore, an equal dose is required to be delivered transdermally. 2.0
mg/day is converted to 2000 mcg/24 hours. This would require delivery of
83.3 mcg/hour. The largest desirable surface area for a transdermal patch
is about 40 cm2. Dividing 83.3 mcg/hour/40 cm2 by
40, yields a release rate of 2.1 mcg/hour/cm2 of transdermal
patch surface area. To account for drug elimination, further
pharmacokinetic data and physiological data were required. The plasma
concentration at steady state for felodipine is 0.002 mcg/ml. The
physiological clearance rate is 48,000 ml/hour. The dosing rate is
obtained from the product of the steady state concentration of felodipine
and a representative clearance rate. This product is 96 mcg/hour. The
largest desirable surface area for a transdermal patch is about 40 cm2.
Dividing 96 mcg/hour/40 cm2 by 40, yields a release rate of 2.4
mcg/hour/cm2 of transdermal patch surface area. One of skill
would expect a larger input rate or flux to maintain a steady state
concentration in consideration of the loss of drug in the plasma due to
elimination. A confirmatory calculation for flux requires further
pharmacokinetic parameters. The volume of distribution for felodipine is
700,000 ml and the half-life is 14 hours. The elimination rate constant is
0.693/half-life. The product of steady state concentration, volume of
distribution and steady state concentration yields a rate of 69.3
mcg/hour. The largest desirable surface area for a transdermal patch is
about 40 cm2. Dividing 69.3 mcg/hour/40 cm2 by 40,
yields a release rate of 1.73 mcg/hour/cm2 of transdermal patch
surface area.
Any type of transdermal delivery system may be used in accordance with the
methods of the present invention so long as the desired pharmacokinetic
and pharmacodynamic response(s) are attained over at least 3 days, e.g.,
from about 5 to about 8 days. Preferable transdermal delivery systems
include e.g., transdermal patches, transdermal plasters, transdermal
discs, iontophoretic transdermal devices and the like.
Claim 1 of 37 Claims
1. A method of effectively
treating hypertension, angina, or both conditions in a human patient,
comprising:
administering felodipine transdermally to the human patient by applying a
transdermal delivery system containing felodipine to the skin of a patient,
and maintaining said transdermal delivery system in contact with the skin of
said patient for at least 3 days, said transdermal delivery system
maintaining an effective mean relative release rate to provide a therapeutic
blood level of said felodipine within 36 hours from the initiation of the
dosing interval, and thereafter maintaining a therapeutic blood level until
the end of at least the three-day dosing interval.
said transdermal delivery system having a mean relative release rate of from
about 4.2 μg/cm2/hr to about 20.0 μg/cm2/hr at 24
hours;
from about 3.3 μg/cm2/hr to about 14.0 μg/cm2/hr at 48
hours; and
from about 2.7 μtg/cm2/hr to about 10.8 μg/cm2/hr at
72 hours; as determined via an in-vitro permeation test utilizing a
Valia-Chien cell where the membrane is a human cadaver skin and said cell
has a receptor chamber containing a 40:60 mixture of Ethanol:water;
said transdermal delivery system providing a mean relative release rate of
felodipine to provide a plasma level of felodipine of at least 0.1 ng/ml
within about 6 hours after application of said transdermal delivery system
onto the skin of said patient.
____________________________________________
If you want to learn more
about this patent, please go directly to the U.S.
Patent and Trademark Office Web site to access the full
patent.
|