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Title: Rapidly disintegrable
tablets
United States Patent: 7,282,217
Issued: October 16, 2007
Inventors: Grimshaw;
Michael N. (St. Louis, MO), Barbieri; Donald J. (Fenton, MO), Vizzini;
Louise M. (St. John, MO), Marsh; Steve F. (St. Charles, MO)
Assignee: KV Pharmaceutical
Company (St. Louis, MI)
Appl. No.: 10/929,856
Filed: August 30, 2004
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Pharm Bus Intell
& Healthcare Studies
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Abstract
The invention provides a rapidly
disintegrating tablet comprising an active ingredient, a water soluble,
directly compressible carbohydrate, and a water soluble, directly
compressible filler. Also provided is a method of producing a rapidly
disintegrating tablet, which method comprises wet granulating a mixture
comprising a directly compressible, water soluble carbohydrate, a directly
compressible, water insoluble filler, a beneficial ingredient, and a
solvent, and compressing the granulate to produce the tablet.
BRIEF SUMMARY OF THE
INVENTION
The present invention provides a
compressed rapidly disintegrating tablet comprising a beneficial
ingredient, which is incorporated into a matrix comprising a water
soluble, directly compressible carbohydrate, and a water insoluble,
directly compressible filler. The tablet of the present invention has low
friability (e.g., less than about 1.5%), high porosity (e.g., from about
15% to about 45%), and disintegrates rapidly in water (e.g., from within
about 2 seconds to within about 120 seconds).
The present invention further provides a method of producing a rapidly
disintegrating tablet. The method preferably comprises wet granulating a
water soluble carbohydrate and a water insoluble filler in the presence of
a beneficial ingredient and a solvent, to form a wet granulate. The wet
granulate is dried, to produce a dry granulate comprising the beneficial
ingredient, the water soluble carbohydrate and the water insoluble filler,
and compressed to produce a rapidly disintegrating tablet. The wet
granulate and/or dry granulate typically is blended with other ingredients
prior to compression.
DETAILED DESCRIPTION
OF THE INVENTION
The present invention provides a rapidly
disintegrating tablet comprising a beneficial ingredient; a directly
compressible, water soluble carbohydrate; and a directly compressible,
water insoluble filler. Preferably, the tablet of the present invention
has a friability of at most about 1.5% and a porosity of from about 15% to
about 45%, e.g., from about 15% to about 35%, from about 15% to about 25%,
from about 20% to about 35% (e.g., from about 21% to about 32%), from
about 20% to about 30%, or from about 20% to about 25% (e.g., from about
21% to about 23%). Preferably, the disintegration time of the tablet of
the present invention is within about 120 seconds or less.
The term "rapidly disintegrating" or "rapidly disintegrable" as used
herein refers to the ability of a tablet (e.g., a tablet for oral
administration) to disintegrate rapidly when contacted with a fluid,
particularly an aqueous fluid (e.g., water, bodily fluids (e.g., saliva),
and the like), to form a suspension, slurry or dispersion, which
facilitates administration of the contents of the tablet (e.g., by forming
a suspension, slurry or dispersion, which is easily swallowed).
In a preferred embodiment, the tablet of the present invention is an
orally disintegrating tablet, which disintegrates rapidly when contacted
with an aqueous fluid (e.g., water or saliva), to form a suspension,
slurry or dispersion, which can be easily swallowed. The orally
disintegrating tablet of the present invention preferably disintegrates
rapidly in the oral cavity when contacted with saliva, to form a
suspension, slurry or dispersion, which can be easily swallowed. In one
embodiment, the tablet of the present invention is a taste-masked orally
disintegrating tablet (e.g. a rapidly disintegrating tablet as described
herein, which includes a taste-making agent, an osmotic agent, and the
like, or a combination thereof). The term "oral cavity" includes the
region within the interior of the mouth, including, but not limited to,
the buccal cavity (e.g., anterior to the teeth and gums) as well as the
sublingual and supralingual spaces, and the like.
The tablet of the present invention preferably disintegrates within about
120 seconds or less, when contacted with an aqueous fluid (e.g., water,
saliva, or a buffered solution), to form a slurry, a dispersion or a
suspension, which can be administered (e.g., swallowed) easily. The
disintegration time of the tablet of the present invention can range from
within about 2 seconds to within about 120 seconds, e.g., from within
about 2 seconds to within about 60 seconds, or from within about 2 seconds
to within about 30 seconds, as measured in by the Standard USP
Disintegration Test for Sublingual Tablets. The tablet of the present
invention more preferably disintegrates from within about 2 seconds to
within about 30 seconds, and still more preferably from within about 2
seconds to within about 20 seconds, and most preferably from within about
2 seconds to within about 10 seconds (e.g., from within about 5 seconds to
within about 10 seconds, or from within about 5 seconds to within about 8
seconds), as measured in by the Standard USP Disintegration Test for
Sublingual Tablets.
When the tablet of the present invention is an orally disintegrating
tablet, it preferably can disintegrate completely in the oral cavity
within about 120 seconds, and more preferably from within about 2 seconds
to within about 120 seconds (e.g., from within about 2 seconds to within
about 60 seconds, or from within about 2 seconds to within about 30
seconds), when contacted with saliva, to form a slurry, a dispersion or a
suspension, which can be swallowed easily. The orally disintegrating
tablet of the present invention most preferably disintegrates completely
in the oral cavity from within about 2 seconds to within about 20 seconds,
when contacted with saliva, to form a slurry, a dispersion or a
suspension, which can be swallowed easily.
The tablet of the present invention can be used as a delivery system for
the administration of one or more beneficial ingredients. Any suitable
beneficial ingredient can be used in accordance with the present
invention. Suitable beneficial ingredients can include, for example,
pharmaceutically active agents, nutraceutically active agents, breath
fresheners (e.g., mints, such as peppermint, spearmint, etc.),
confectionary products (e.g., candy, flavored products, etc.), and the
like, and combinations thereof.
Pharmaceutically active agents can include, for example, medicaments or
drugs, e.g., analgesics, anti-inflammatory agents, anthelmintics,
anti-arrhythmic agents, antibiotics, anticoagulants, antidepressants,
antidiabetic agents, antidiarrheal agents, antiemetic agents,
antiepileptics, antihistamines, antihypertensive agents, antimuscarinic
agents, antimycobacterial agents, antineoplastic agents,
immunosuppressants, antithyroid agents, anti-tussive agents, antiviral
agents, anxiolytic sedatives, astringents, beta-adrenoceptor blocking
agents, cardiac inotropic agents, corticosteroids, cough suppressants,
diagnostic agents, diagnostic imaging agents, diuretics, dopaminergics,
haemostatics, immuriological agents, lipid regulating agents, muscle
relaxants, parasympathomimetics, parathyroid calcitonin and biphosphonates,
prostaglandins, radio-pharmaceuticals, steroids, anti-allergic agents,
stimulants and anoretics, sympathomimetics, thyroid agents, vasodilators,
xanthines, and the like, and mixtures thereof. Exemplary pharmaceutically
active agents include, e.g., mirtazapine, olanzapine, ondansetron, NSAIDs,
acetaminophen, enalapril, famotidine, fluoxetine, lorazepam, loperamide,
loratidine, narcotic analgesics, e.g., morphine, hydrocodone, and the
like, oxazepam, piroxicam, rizatriptan, zolmitriptan, zolpidem,
hyoscyamine and salts thereof, e.g., hyoscyamine sulfate, and the like.
Nutraceutically active agents can include, for example, dietary
supplements, minerals, vitamins, and the like, and combinations thereof.
Exemplary nutraceutically active agents include, e.g., vitamin A, vitamin
D, vitamin E (e.g., d-.alpha.-tocopherol, d-.alpha.-tocopheryl acetate,
dl-a-tocopherol and dl-.alpha.-tocopheryl acetate), vitamin B1 and
derivatives thereof, vitamin B2 and derivatives thereof, vitamin B6 and
derivatives thereof (e.g., pyridoxine hydrochloride), vitamin C and
derivatives thereof (e.g., ascorbic acid, sodium L-ascorbate, etc.),
vitamin B12 and derivatives thereof, fluoride (e.g., sodium fluoride),
calcium, magnesium, iron, proteins, amino acids, oligosaccharides, and the
like, and mixtures thereof. It will be appreciated that there may be
circumstances in which a pharmaceutically active agent also may function
as a nutraceutically active agent, and in which a nutraceutically active
agent also may function as a pharmaceutically active agent.
Beneficial ingredients also can include, for example, detergents, foaming
agents, anti-foaming agents, agriculturally beneficial products (e.g.,
fertilizers, pesticides, antimicrobial agents, herbicides, etc.), and the
like, and combinations thereof. It will be appreciated that the beneficial
agent also can include one or more of the additional ingredients in the
tablet of the present invention, e.g., the directly compressible, water
soluble carbohydrate, the directly compressible, water insoluble filler,
and the like.
The tablet of the present invention can include any suitable amount of the
beneficial agent, which is preferably an effective amount. When the
beneficial agent is a pharmaceutically active agent, the effective amount
of the pharmaceutically active agent preferably is a therapeutically or
pharmaceutically effective amount. When the beneficial agent is a
nutraceutically active agent, the effective amount of the nutraceutically
active agent preferably is a nutraceutically effective amount. Any
suitable dosage level of a pharmaceutically active agent or a
nutraceutically active can be employed in the tablet of the present
invention. The dose to be administered to an animal, particularly a human,
in accordance with the present invention should be sufficient to effect a
prophylactic or therapeutic response in the animal over a reasonable time
frame. One skilled in the art will recognize that the amount of active
ingredient will vary depending upon a variety of factors including, for
example, the activity of the specific compound employed; the age, body
weight, general health, sex, and diet of a particular patient or patient
population; the time of administration, rate of absorption, and rate of
excretion; the potential interactions with other drugs taken separately or
in combination; and the severity of the particular disease or condition
for which a therapeutic effect is desired. The size of the dose will also
be determined by the existence, nature, and extent of any adverse side
effects that might accompany the administration of a particular compound.
Other factors, which affect the specific dosage, include, for example,
bioavailability, metabolic profile, and the pharmacodynamics associated
with the particular compound to be administered in a particular patient.
For example, a pharmaceutically effective amount can include the amount or
quantity of a pharmaceutically active agent, which is sufficient to elicit
the required or desired therapeutic response, e.g., an amount, which is
sufficient to elicit a biological or therapeutic response when
administered to a patient. A nutraceutically effective amount can include
an amount or quantity of a nutraceutically active agent, which is
sufficient to elicit a nutritive response when administered to a patient.
A nutraceutically effective amount can include, for example, an amount
that constitutes at least about 10% of the United States Recommended Daily
Allowance ("RDA") of a particular nutraceutical ingredient for a patient.
For a mineral or vitamin, for example, a nutraceutically effective amount
also can include as much as about 100% or more of the applicable RDA.
The amount of active ingredient in the tablet of the present invention
also can be expressed in terms of a weight percentage. For example, the
active ingredient in the tablet of the present invention can constitute
from greater than 0% to about 80% by weight based on the total weight of
the tablet, or from greater than 0% to about 60% by weight based on the
total weight of the tablet. The amount of active ingredient in the tablet
of the present invention also can be expressed in terms of total mass per
tablet. For example, the tablet of the present invention can include an
active ingredient in an amount of from about 1 .mu.g to about 2 g per
tablet, or from about 0.01 mg and about 1000 mg per tablet. For example,
the tablets of the present invention can include one or more active
ingredients in amounts that range, e.g., from about 0.1 mg to about 0.5
mg, from about 1 mg to about 20 mg (e.g., 2 mg, 8 mg, 15 mg), from about
50 mg to about 100 mg (e.g., 80 mg), from about 100 mg to about 500 mg
(e.g., 100 mg, 200 mg, 250 mg, 300 mg), or from about 500 mg to about 1000
mg.
Directly compressible excipients are well known in the art, and have been
characterized by their ability to bond to other materials to form a strong
compact. Any suitable directly compressible, water soluble carbohydrate
can be used in the tablet of the present invention. Suitable directly
compressible, water soluble carbohydrates can include, for example,
directly compressible, water soluble sugars and directly compressible,
water soluble sugar alcohols.
Preferred directly compressible, water soluble carbohydrates include, for
example, directly compressible mannitol, directly compressible sorbitol,
directly compressible maltitol, directly compressible lactose, directly
compressible sucrose, directly compressible xylose, directly compressible
trehalose, directly compressible dextrose, and the like, and combinations
thereof. Preferred directly compressible, water soluble carbohydrates
include directly compressible mannitol, which is preferably a directly
compressible spray dried mannitol. The tablet of the present invention
most preferably comprises a directly compressible granulate obtained by
wet granulation of a directly compressible spray dried mannitol. The
directly compressible granulate preferably is obtained by wet granulation
of a directly compressible spray dried mannitol in the presence of a
solution, dispersion or slurry comprising a solvent, and more preferably
is obtained by wet granulation of a directly compressible spray dried
mannitol in the presence of a solution, dispersion or slurry comprising
the active ingredient and a solvent. In a preferred embodiment, the
directly compressible granulate is obtained by wet granulation of a
directly compressible spray dried mannitol in the presence of the active
ingredient and an aqueous solvent, which aqueous solvent is most
preferably water.
The wet granulation can be performed by adding a granulating solvent to a
dry mixture of a directly compressible, water soluble carbohydrate and a
beneficial ingredient, and granulating the resulting composition.
Alternatively, the wet granulation can be performed by adding a
granulation solvent, which is a solution, slurry or dispersion of a
beneficial ingredient and a solvent, to a directly compressible, water
soluble carbohydrate, and granulating the resulting composition. In a
particularly preferred embodiment, the solvent is aqueous (e.g., water)
and the water soluble carbohydrate is a spray-dried mannitol. For example,
the directly compressible granulate can be obtained by adding a solution,
slurry or dispersion of a beneficial agent and water, to a directly
compressible spray dried mannitol, and granulating the resulting
composition. Alternatively, the directly compressible granulate can be
obtained by adding water, to a dry mixture of a directly compressible
spray dried mannitol and a beneficial ingredient, and granulating the
resulting composition.
When a directly compressible spray-dried mannitol is used in the tablet of
the present invention, the directly compressible spray-dried mannitol
preferably comprises crystalline particles having a substantially rounded
shape. It is further preferred that, when a directly compressible spray
dried mannitol is used, the directly compressible spray dried mannitol
comprises particles having a diameter of from about 20 .mu.m to about 200
.mu.m, and more preferably from about 50 .mu.m to about 175 .mu.m, and
still more preferably from about 75 .mu.m to about 150 .mu.m. In a
preferred embodiment, the directly compressible spray-dried mannitol
comprises crystalline mannitol particles having a substantially rounded
shape, wherein about 40% to about 80% of the spray dried mannitol
particles have a diameter of from about 20 .mu.m to about 200 .mu.m. In a
particularly preferred embodiment, the directly compressible spray-dried
mannitol comprises crystalline mannitol particles having a substantially
rounded shape, wherein about 60% of the particles of the spray dried
mannitol have a diameter of from about 75 .mu.m to about 150 .mu.m.
The directly compressible, water soluble carbohydrate can be present in
the tablet of the present invention in any suitable amount, e.g., in an
amount of from about 1% by weight to about 99% by weight based on the
total weight of the tablet. Preferably, the directly compressible, water
soluble carbohydrate is present in an amount of from about 30% by weight
to about 95% by weight based on the total weight of the tablet, and more
preferably from about 60% by weight to about 85% by weight based on the
total weight of the tablet.
Any suitable directly compressible, water insoluble filler can be used in
accordance with the present invention. Suitable directly compressible,
water insoluble fillers can include, for example, directly compressible
water insoluble celluloses (e.g., microcrystalline cellulose), directly
compressible water insoluble cellulose derivatives (e.g., ethyl
cellulose), and the like. Preferably, the directly compressible, water
insoluble filler is a directly compressible, water insoluble cellulose,
which is most preferably microcrystalline cellulose. A preferred directly
compressible microcrystalline cellulose, which can be used in accordance
with the present invention, has a bulk density of from about 0.2 g/cm3 to
about 0.4 g/cm3, e.g., about 0.3 g/cm3. The mean particle size of the
directly compressible microcrystalline cellulose used in accordance with
the present invention preferably is from about 20 .mu.m to about 200 .mu.m.
The directly compressible, water insoluble filler can be present in the
tablet of the present invention in any suitable amount, e.g., in an amount
of from about 1% by weight to about 40% by weight based on the total
weight of the tablet. Preferably, the directly compressible, water
insoluble filler is present in an amount of from about 10% by weight to
about 30% by weight based on the total weight of the tablet, and is more
preferably present in an amount of from about 15% by weight to about 20%
by weight based on the total weight of the tablet.
The friability of the tablet of the present invention preferably is at
most about 1.5%, but is more preferably at most about 1%, and is most
preferably at most about 0.5% (e.g., about 0.1% or about 0.2%).
Hardness refers to the diametral breaking strength as measured by
conventional pharmaceutical tablet hardness determination methods, which
are well known in the art. A higher hardness value, sometimes measured in
Newtons (N), generally is indicative of a higher diametral strength. The
hardness of the tablet of the present invention preferably ranges from
about 10 N to about 47 N, and more preferably from about 14 N to about 35
N, and most preferably from about 21 N to about 28 N.
The term "porosity" is used herein as a measurement, which is indicative
of the amount of internal void space remaining in the tablet after
compression, and is measured as a percentage of the pore volume (or void
space) relative to the total tablet volume. The porosity of the tablet of
the present invention preferably is from about 15% to about 45%, e.g.,
from about 15% to about 35%, from about 15% to about 25%, from about 20%
to about 35% (e.g., from about 21% to about 32%), from about 20% to about
30%, or from about 20% to about 25% (e.g., from about 21% to about 23%).
The porosity of the tablet of the present invention is believed to be
relatively high as compared to other conventional compressed rapidly
disintegrating tablets. The high porosity of the tablet of the present
invention is believed to promote rapid disintegration upon contact with
saliva in the oral cavity, to form a suspension, slurry or dispersion,
which can be swallowed easily without water or mastication.
The tablet of the present invention can have any suitable exterior surface
area, e.g., from about 0.10 square inches to about 2.0 square inches,
e.g., from about 0.1 square inches to about 1.0 square inches, from about
0.1 square inches to about 0.5 square inches, from about 0.1 square inches
to about 0.3 square inches, from about 0.1 to about 0.2 square inches.
Preferably, the tablet of the present invention has an exterior surface
area of from about 0.30 square inches to about 1.0 square inches (e.g.,
from about 0.50 square inches to about 1.0 square inches), and more
preferably has an exterior surface area of from about 0.50 square inches
to about 0.80 square inches. The tablet of the present invention also can
have any suitable density, which is a measure of mass per unit volume and
is expressed in terms of grams per milliliter (g/mL). The density of the
composition can range from about 0.5 g/mL to about 2.5 g/mL, but is
preferably from about 0.7 g/mL to about 2.0 g/mL, and is more preferably
from about 0.7 g/mL to about 1.5 g/mL (e.g., from about 1.1 g/mL to about
1.5 g/mL (e.g., from 1.1 g/mL to 1.3 g/mL)).
The tablet of the present invention preferably includes one or more
additional ingredients selected from the group consisting of disintegrants,
lubricants, water soluble fillers, water insoluble fillers, and the like,
and combinations thereof. The tablet of the present invention optionally
can include surface active agents, taste masking agents, flavorants,
sweeteners, colorants, and the like, and combinations thereof.
Suitable disintegrants can include, for example, microcrystalline
cellulose, sodium carboxymethyl cellulose, calcium carboxymethyl
cellulose, modified cellulose gum, crospovidone, alginic acid and
alginates, pregelatinized starch, sodium starch glycollate, modified corn
starch, starch (e.g. potato/maize starch), and the like, and combinations
thereof.
Suitable surface active agents can include, for example, sodium dodecyl
sulfate, sodium lauryl sulfate, polyoxyethylene sorbitan fatty acid esters
(Tweens), polyoxyethylene stearates, sorbitan fatty acid esters (Spans),
and the like, and combinations thereof.
Suitable lubricants can include, for example, stearates (e.g. stearic
acid, magnesium stearate, zinc stearate, calcium stearate, and the like),
talc, polyethylene glycol, liquid paraffin, sodium lauryl sulfate,
magnesium lauryl sulfate, colloidal silicon dioxide, palmitostearate,
vegetable oil, hydrogenated vegetable oil, and the like, and combinations
thereof.
Suitable fillers can include, for example, lactose, granular sugars,
confectioners sugar, dextrose, mannitol, sorbitol, xylitol, calcium
carbonate, magnesium carbonate, calcium phosphate, calcium sulfate,
microcrystalline cellulose, powdered cellulose, pregelatinized starch,
starch, magnesium trisilicate, aluminum hydroxide, and the like, and
combinations thereof.
Suitable flavorants can include, for example, flavors, which are known to
those of skill in the art, such as, for example, natural flavors,
artificial flavors, and combinations thereof. Flavorants may be chosen,
e.g., from synthetic flavor oils and flavoring aromatics and/or oils,
oleoresins, extracts derived from plants, leaves, flowers, fruits, and the
like, and combinations thereof. Non-limiting examples of flavor oils
include spearmint oil, cinnamon oil, oil of wintergreen (methyl salicylate),
peppermint oil, clove oil, bay oil, anise oil, eucalyptus oil, thyme oil,
cedar leaf oil, oil of nutmeg, allspice, oil of sage, mace, oil of bitter
almonds, and cassia oil. Suitable flavoring agents also include, for
example, artificial, natural and synthetic fruit flavors such as vanilla,
citrus oils (e.g., lemon, orange, lime, and grapefruit), and fruit
essences (e.g., apple, pear, peach, grape, strawberry, raspberry, cherry,
plum, pineapple, and apricot), and the like, and combinations thereof. The
flavoring agents may be used in liquid or solid form and, as indicated
above, may be used individually or in admixture. Other flavorants can
include, for example, certain aldehydes and esters, e.g., cinnamyl
acetate, cinnamaldehyde, citral diethylacetal, dihydrocarvyl acetate,
eugenyl formate, p-methylamisol, and the like, and combinations thereof.
Suitable sweeteners can include, for example, solid natural or synthetic
sweeteners, e.g., amino acid and dipeptide based sweeteners, e.g.,
glycerrhizin, saccharin and its salts, aspartame, and the like, and
combinations thereof.
Suitable colorants can include, for example, red, black and yellow iron
oxides; FD & C dyes (e.g., FD & C blue No. 2, FD & C red No. 40); and the
like, and combinations thereof.
The present invention further provides a process for producing a rapidly
disintegrating tablet, which method includes: (i) wet-granulating a
directly compressible, water soluble carbohydrate and a directly
compressible, water insoluble filler in the presence of a beneficial
ingredient and a solvent, to produce a wet granulate comprising the
beneficial ingredient, the directly compressible, water soluble
carbohydrate and the directly compressible, water insoluble filler; (ii)
drying the wet granulate, to produce a dry granulate; (iii) adding one or
more ingredients selected from the group consisting of disintegrants,
lubricants, water soluble fillers, water insoluble fillers, and the like,
and combinations thereof; (iv) optionally adding one or more ingredients
selected from the group consisting of surface active agents, flavorants,
sweeteners, colorants, and the like, and combinations thereof; and, (v)
compressing, to form the tablet. Suitable directly compressible, water
soluble carbohydrates include the directly compressible, water soluble
carbohydrates as described herein. Directly compressible, water soluble
carbohydrate can include, for example, directly compressible mannitol,
directly compressible sorbitol, directly compressible maltitol, directly
compressible lactose, directly compressible sucrose, directly compressible
xylose, directly compressible trehalose, directly compressible dextrose,
and combinations thereof.
Preferably, the directly compressible, water soluble carbohydrate is
directly compressible mannitol, e.g., directly compressible spray dried
mannitol as described herein. For example, when a directly compressible
spray-dried mannitol is used, the directly compressible spray dried
mannitol may comprise particles having a diameter of from about 20 .mu.m
to about 200 .mu.m, e.g., from about 50 .mu.m to about 175 .mu.m, or from
about 75 .mu.m to about 150 .mu.m. The spray dried mannitol can comprise
crystalline mannitol particles having a substantially rounded shape,
wherein about 40% to about 80% of the spray dried mannitol particles have
a diameter of from about 20 .mu.m to about 200 .mu.m. In a particularly
preferred embodiment, the directly compressible, spray-dried mannitol
comprises crystalline mannitol particles having a substantially rounded
shape, wherein about 60% of the particles of the spray dried mannitol have
a diameter of from about 75 .mu.m to about 150 .mu.m.
Preferably the water insoluble filler is a directly compressible
polysaccharide as described herein. For example, the directly compressible
polysaccharide can include a directly compressible, water insoluble
cellulose, e.g., microcrystalline cellulose. The directly compressible
microcrystalline cellulose can have a bulk density, e.g., of from about
0.2 g/cm3 to about 0.4 g/cm3, e.g., about 0.3 g/cm3. The mean particle
size of the directly compressible microcrystalline cellulose used in
accordance with the present invention can be from about 20 .mu.m to about
200 .mu.m.
The granulating solvent, which can be used for carrying out the wet
granulation step in accordance with the method of the present invention,
can be any suitable solvent, but is preferably an aqueous solvent, such as
water or a mixture of water and another solvent. Most preferably, the
granulating solvent is water. In a particularly preferred embodiment, the
directly compressible granulate is prepared by wet granulating a mixture
comprising a directly compressible, water soluble carbohydrate; a directly
compressible, water insoluble filler, and, as a granulation solvent, a
solution, dispersion or slurry of a beneficial ingredient in water. In
another particularly preferred embodiment, the wet granulate is prepared
by adding water as a granulation solvent to a mixture comprising a
directly compressible, water soluble carbohydrate; a directly
compressible, water insoluble filler; and a beneficial ingredient, and
granulating the resulting composition.
The shape and size of the tablet of the present invention is not limited
to any particular shape or size. Examples of suitable shapes include
triangle, square, round, cylinder, animal-shape, irregular shape
(Caplet-type), ring (donut shape), flat-faced tablet, biconvex tablet,
multi-layer tablet, and the like. In addition, letters or characters may
be debossed or embossed on the tablet.
Claim 1 of 39 Claims
1. A rapidly disintegrating
tablet comprising a compressed granulate containing: (i) one or more
beneficial ingredients; (ii) one or more directly compressible, water
soluble carbohydrates; and (iii) one or more directly compressible, water
insoluble fillers, wherein the tablet has a friability of at most about
1.5%, and a porosity of from about 15% to about 45%, wherein the tablet
disintegrates rapidly in an aqueous medium.
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