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Title: Adding microscopic
porosity to the surface of a microcoil to be used for medical implantation
United States Patent: 7,361,367
Issued: April 22, 2008
Inventors: Henson; Michael
(Coto De Caza, CA), Stern; Robert A. (Los Altos, CA)
Assignee: Micrus
Endovascular Corporation (San Jose, CA)
Appl. No.: 11/340,422
Filed: January 26, 2006
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Covidien Pharmaceuticals Outsourcing
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Abstract
A vasoocclusive microcoil for therapeutic
treatment of a patient's vasculature includes a surface with a plurality
of voids or pores therein, and a therapeutic or bioactive material
disposed within the plurality of voids or pores. The therapeutic or
bioactive material within the plurality of voids or pores operates to
accelerate a healing process in the patient's vasculature when the
microcoil is introduced into the patient's vasculature.
Description of the
Invention
BACKGROUND OF THE INVENTION
Microcoils have been developed for implantability into aneurysms as a
means of promoting healing through the obstruction of pulsatile blood flow
into the center of the promoting aneurysm. Such devices have become very
successful in treatment of cranial aneurysms and as a method of treating
and preventing stroke when such malformations are discovered.
Another embolic coil is known which includes a distal roughened, textured
surface with pockets having diameters of about 0.125 to 50 microns and
depths of about 0.25 to 20 microns to provide improved platelet adhesion
and to promote clotting. Another type of removable occlusion system for
treating the neck of an aneurysm includes a mesh portion with pores
allowing blood to flow through the mesh portion. While such embolic
devices have voids or pores that can promote clotting or allow blood flow
through the device, it would be desirable to provide an embolic device
that can further promote healing of a patient's vasculature.
One vasoocclusive coil is known that has an enhanced therapeutic strand
structure that may be formed from or incorporate therapeutic or bioactive
materials such as polyglycolic acid (PGA) or poly(D,L-lactic
acid-co-glycolic acid) (PGLA), or other therapeutic materials. Another
embolic device is known which includes embolizing elements made of a
hydrophilic, macroporous, polymeric, hydrogel foam material.
While the microcoil treatment of aneurysms is highly effective in
improving the prognosis for recovery of those with such malformations, it
is believed that success rate of the procedures would be enhanced if new
and effective methods of treatment of the micro coils could be used to
enhance the healing process once the microcoils are placed. The present
invention resolves these and other limitations in prior art devices.
The present invention treats microcoils and other implantable devices,
using one or more of a variety of etching methods, which can include
plasma etching, photolithography and chemical etching, to create
microscopic voids in the surface of a microcoil which are complex in shape
and adapted to receive into the surface by pressure, melting or deposition
one or more of a variety of therapeutic agents, therapeutic materials and
therapeutic plastic agents which can act to accelerate the healing process
once the coil is in place. At the present time, agents which are believed
to be appropriate for deposition in the voids created by the process
include therapeutic drugs and agents such as PGA or PGLA, among others,
which can act as an accelerant for the healing process.
The present invention accordingly provides for a vasoocclusive microcoil
for therapeutic treatment of a patient's vasculature, including a
vasoocclusive microcoil having at least a portion having a surface
defining a plurality of voids or pores therein, and a therapeutic or
bioactive material disposed within the plurality of voids or pores. The
present invention also provides for a method for occluding a patient's
vasculature, involving the steps of providing a vasoocclusive microcoil
having at least a portion having a surface defining a plurality of voids
therein, and a therapeutic/bioactive material disposed within the
plurality of voids, and introducing the vasoocclusive microcoil into the
patient's vasculature, whereby the therapeutic/bioactive material can act
to accelerate a healing process in the patient's vasculature. The present
invention also provides for a method for delivering a therapeutic agent or
material to a patient's vasculature by such a microcoil having at least a
portion with a surface having a plurality of voids or pores, and for
controlling the delivery of the therapeutic agent or material by
controlling the porosity of the surface of the microcoil. The present
invention also provides for a method of delivering a hydrogel to a
patient's vasculature by a microcoil having at least a portion with a
surface having a plurality of voids or pores carrying the hydrogel. The
present invention also provides for a method for forming porosity in a
surface of a microcoil using one or more of a variety of etching methods,
which can include plasma etching and sputtering.
The therapeutic agent or material may be a therapeutic drug or a
therapeutic plastic agent which can act to accelerate the healing process
once the coil is in place, and in a presently preferred aspect, the
therapeutic agent or material may be polyglycolic acid or poly(D,L-lactic
acid-co-glycolic acid), and/or a therapeutic drug. More broadly, the
therapeutic material may be silk, collagen, elastin, polyglycolic acid,
polylactic acid, poly(D,L-lactic acid-co-glycolic acid), poly(L-lactide),
poly(L-lactide-co-D,L-lactide), poly(L-lactide-co-glycolide),
poly(glycolide-co-trimethylene carbonate), polyethylene oxide,
polydioxanone, polycaprolactone, hylauric acid, polyhydroxylbutyrate,
poly(phosphazene), poly(D,L-lactide-co-caprolactone),
poly(glycolide-co-caprolactone), polyvinyl alcohol, polyanhydrides
thereof, poly(ortho esters) thereof, poly(phosphate esters) thereof,
poly(amino acids) thereof, poly(hydroxy butyrates) thereof, copolymers
thereof, composites thereof, or combinations thereof. The therapeutic
material may also be ethylene-octene copolymer, polypropylene,
polyethylene, polyacrylate, polyacrylamide, poly(hydroxyethyl methacrylate),
polyurethane, polysiloxane, copolymers thereof, composites thereof, or
combinations thereof.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As is illustrated in the drawings, which are provided for the purposes of
illustration and not by way of limitation, the invention is embodied in a
vasoocclusive microcoil having at least a portion with a surface defining
a plurality of voids or pores therein, with a therapeutic or bioactive
material within the voids or pores. In a presently preferred aspect
illustrated in FIG. 1 (see Original Patent), the vasoocclusive microcoil
may be formed from one or more flexible strands 12 of a resilient material
and/or super-elastic material, such as nickel titanium alloy, for example.
The nickel titanium alloy is typically heat treated such that the alloy is
highly flexible at a temperature appropriate for introduction into the
body via a catheter. By choosing such a material for micro-coils and the
like, the devices formed from the micro-cable can be relatively easily
placed into the appropriate body cavity and after placement, the device
will take on a shape designed to optimize the therapeutic purposes desired
for the device.
As illustrated in FIG. 2 (see Original Patent), the vasoocclusive
microcoil may also include a centrally, axially disposed radiopaque wire
14, which can be formed of platinum or gold, for example, or other similar
suitable radiopaque metals, in order to provide a radiopaque marker of the
deployed configuration of a device made of the vasoocclusive microcoil
during vascular surgery.
One advantageous application of the invention is to vasooclusive devices
formed of the vasoocclusive microcoil for insertion into aneurysms and
other vascular defects for the purpose of occluding flow to the aneurysm.
FIG. 3 (see Original Patent) illustrates a portion of a helically wound
coil 16 of the vasoocclusive microcoil 10, which is formed to fit within a
micro-catheter for insertion into an area upon which a therapeutic
procedure is to be performed. FIG. 4 (see Original Patent) illustrates a
portion of a helically wound coil 16' of the vasoocclusive microcoil 10',
which is formed to fit within a micro-catheter for insertion into an area
upon which a therapeutic procedure is to be performed. While helical coils
are illustrated, it will be appreciated that numerous other shapes can be
formed from the vasoocclusive microcoil of the invention.
As is illustrated in FIGS. 1 and 4 (see Original Patent), the
vasoocclusive microcoil includes at least a portion having a surface
defining a plurality of microscopic voids or pores 18 in the surface of
the microcoil, which may be complex in shape. The voids or pores may be
formed in the surface of the microcoil using one or more of a variety of
sputtering and etching methods, which can include plasma etching,
photolithography and chemical etching, for example, and any combination or
combinations thereof. Other methods of creating microscopic voids or pores
in the surface of an implantable device can be effective when combined
with the ability to deposit, press, or melt a healing accelerant
therapeutic and/or bioactive material into the surface.
The voids or pores are advantageously formed to receive and retain a
variety of therapeutic and/or bioactive agents which can act to accelerate
the healing process once the coil is in place. The agents may be deposited
in the voids or pores by pressure, melting or deposition, or the like. At
the present time, agents which are believed to be appropriate for
deposition in the voids or pores created by the process include
polyglycolic acid (PGA) and poly(D,L-lactic acid-co-glycolic acid) (PGLA),
which can act as an accelerant for the healing process. Other therapeutic
and/or bioactive agents that may be deposited in the voids or pores
include polylactic acid or poly(D,L-lactide) (PLA),
poly(D,L-lactide-co-glycolide) (PLA/PGA), poly(L-lactide) (PLLA),
poly(L-lactide-co-D,L-lactide) (PLLA/PLA), poly(L-lactide-co-glycolide) (PLLA/PGA),
poly(glycolide-co-trimethylene carbonate) (PGA/PTMC), polyethylene oxide (PEO),
polydioxanone (PDS), polycaprolactone (PCL), hylauric acid,
polyhydroxylbutyrate (PHBT), poly(phosphazene),
poly(D,L-lactide-co-caprolactone) (PLA/PCL),
poly(glycolide-co-caprolactone) (PGA/PCL), polyvinyl alcohol (PVA),
polyanhydrides (PAN), poly(ortho esters), poly(phosphate ester),
poly(amino acid), poly(hydroxy butyrate), copolymers of these materials as
well as composites and combinations thereof; non-metallic fiber material,
such as silk, collagen, elastin or other connecting proteins; plastic or
other polymers such as an ethylene-octene copolymer, polypropylene,
polyethylene, polyacrylate, polyacrylamide, poly(hydroxyethyl methacrylate),
polyurethane, polysiloxane and their copolymers. The therapeutic and/or
bioactive non-metallic fiber material may be bioabsorbable or
non-absorbable. The therapeutic and/or bioactive non-metallic fiber
material may also be used for absorbing and releasing one or more
therapeutic agents.
Claim 1 of 12 Claims
1. A vasoocclusive microcoil for
therapeutic treatment of a patient's vasculature, comprising: a
vasoocclusive microcoil including a radiopaque metal wire, said microcoil
including at least a portion having an outer surface adapted to contact
the tissue of a patient to be treated, the outer surface of said microcoil
defining a plurality of pores having a complex shape therein; and a
therapeutic/bioactive material disposed within said plurality of pores in
said outer surface of said microcoil, wherein said therapeutic material is
a plastic agent which can act to accelerate the healing process once the
coil is in place.
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