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Title:
Methods for the preparation and use of ferric pyrophosphate citrate
chelate compositions
United States Patent: 7,816,404
Issued: October 19, 2010
Inventors: McCall, Jr.;
William S. (Raleigh, NC)
Assignee: Rockwell Medical
Technologies, Inc. (Wixom, MI)
Appl. No.: 12/138,018
Filed: June 12, 2008
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Abstract
A highly water soluble ferric
pyrophosphate citrate chelate useful for treating iron deficiency contains
2% or less phosphate by weight. These chelate compositions are easily
milled and/or processed into dosage forms using conventional techniques,
and are expected to exhibit advantageous biocompatibility as compared to
conventional soluble ferric pyrophosphates, ferric salts, ferric
polysaccharide complexes and ferrous salts.
Description of the
Invention
SUMMARY OF THE INVENTION
The present invention provides water-soluble iron chelate compositions
comprising ferric pyrophosphate citrate chelate compositions. A chelate
composition of the invention comprises pyrophosphate and citrate chelated
to ferric iron. Chelate compositions of the invention are water-soluble
iron fortificants and are useful for the treatment of iron deficiency
anemia, particularly the anemia of chronic disease.
These and other features, advantages and objects of the present invention
will be further understood and appreciated by those skilled in the art by
reference to the following specification and claims.
DETAILED DESCRIPTION OF THE INVENTION
Compositions in accordance with certain aspects of the invention comprise
stable, water-soluble ferric pyrophosphate citrate chelate compositions,
having, by weight, from about 7% to about 11% iron, from about 14% to
about 30% citrate, from about 10% to about 20% pyrophosphate and about 2%
or less phosphate. The chelate compositions may have, by weight, about
1.5% phosphate or less, or about 1% phosphate or less. In an aspect of the
invention, the chelate compositions have, by weight, about 0.1% phosphate
or less. Sulfate ion content is typically from about 20% to about 35% by
weight.
Methods in accordance with certain aspects of the invention comprise steps
for the preparation of stable, water-soluble ferric pyrophosphate citrate
chelate compositions, having, by weight, from about 7% to about 11% iron,
from about 14% to about 30% citrate, from about 10% to about 20%
pyrophosphate and about 2% or less phosphate. The chelate compositions may
have, by weight, about 1.5% phosphate or less, or about 1% phosphate or
less. In an aspect of the invention, the chelae compositions have, by
weight, about 0.1% phosphate or less. Sulfate ion content is typically
from about 20% to about 35% by weight.
In certain aspects of the invention, water-soluble ferric pyrophosphate
citrate chelate compositions are used as a food additive, nutritional
supplement, dietary supplement, medical food, nutrient, iron fortificant,
and source of iron in the fields of nutrition for humans, animals, fish,
and birds and diagnostics. Soluble ferric pyrophosphate citrate chelate
compositions are used as a pharmaceutical and pharmacologically active
ingredient for human clinical and veterinary applications in certain
aspects of the invention.
A method of administering a water-soluble ferric pyrophosphate citrate
chelate composition to a subject in need of such administration for the
prevention or treatment of iron deficiency or anemia is provided in
certain aspects of the invention.
According to a method of the present invention, a water-soluble ferric
pyrophosphate citrate chelate composition is administered, alone or in
combination with other substances (e.g., along with materials necessary to
form a tablet, caplet, pill, capsule, troche, lozenge, powder, granulate,
or solution that is suitable for ingestion) in sufficient quantities to
prevent the onset or reverse the course of deleterious effects brought
about by iron deficiency. Further, according to a method of the present
invention, a water-soluble ferric pyrophosphate citrate chelate
composition of the invention is administered, alone or in combination with
other substances, in sufficient quantities in a formulation for parenteral
administration to prevent the onset or reverse the course of deleterious
effects brought about by iron deficiency.
A method of the present invention employs a composition as described
hereinabove, which is administered to a mammal by oral ingestion or
injection. The composition, so administered, may be regarded either as a
food additive, a substance that is generally regarded as safe (i.e., a
GRAS substance), or a drug within the meaning of Title 21 of the Code of
Federal Regulations (CFR).
In a method of the present invention, a chelate composition as described
hereinabove may be ingested as a food supplement, dietary supplement,
nutritive supplement, or medical food. The terms "food supplement, dietary
supplement, and nutritive supplement" encompass or include a composition
of the present invention that augments the iron that is present in food,
components of the diet, and compositions intended to provide nutrition.
The term "medical food" encompasses or includes a chelate composition of
the present invention that is prescribed by a clinician or physician for
the purpose of augmenting iron in ingesta.
In a method of the invention, a chelate composition as described herein
may be administered as a drug either orally or by injection.
Included within the scope of this invention is a method of treating iron
deficits in a warm-blooded animal, including a human, using pharmaceutical
compositions comprising a soluble ferric pyrophosphate citrate chelate
composition of the invention and a suitable pharmaceutical carrier. For
the purpose of this disclosure, a warm-blooded animal is a member of the
animal kingdom which includes but is not limited to mammals and birds.
The term "chelate" as used herein generally means a metal cation and
anions that surround the metal cation and are joined to it by
electrostatic bonds. A water-soluble ferric pyrophosphate citrate chelate
composition of the invention comprises a ferric iron cation surrounded by
and joined by electrostatic bonds to both citrate and pyrophosphate
anions.
The term "excipient material" means any compound forming a part of the
formulation which is not intended to have biological activity itself and
which is added to a formulation to provide specific characteristics to the
dosage form, including by way of example, providing protection to the
active ingredient from chemical degradation, facilitating release of a
tablet or caplet from equipment in which it is formed, and so forth.
The terms "treating" and "treatment" and the like are used herein to
generally mean obtaining a desired pharmacological and physiological
effect. The effect may be palliative, prophylactic in terms of preventing
or partially preventing a disease, symptom or condition thereof, and/or
may be therapeutic in terms of a partial or complete cure of a disease,
condition, symptom or adverse effect attributed to the disease. The term
"treatment" as used herein encompasses any treatment of a disease in a
mammal, particularly a human and includes: (a) preventing the disease from
occurring in a subject which may be predisposed to the disease but has not
yet been diagnosed as having it; (b) inhibiting the disease or arresting
its development; (c) relieving the disease, causing regression of the
disease and/or its symptoms or conditions; or (d) returning a clinical
value to the concentration range normally found in a subject.
The phrase "therapeutically effective" is intended to qualify the amount
of an active agent needed in an orally or parenterally administered
therapy which will achieve the goal of abating, mitigating, reducing or
preventing, for example, an iron deficiency disorder, or of restoring
physiologically adequate concentrations of iron while avoiding adverse
side effects typically associated with conventional iron compositions.
The term "suitable for intravenous injection" as used herein has its
conventional meaning as understood by skilled artisans when referring to a
composition that meets the general requirements for solutions for
injection as presented in the General Chapter of the U.S. Pharmacopoeia
entitled "Injections." (U.S. Pharmacopoeia, U.S. Pharmacopoeial
Convention, Inc., Rockville, Md., 2006.)
The term "parenteral nutrition composition" means a composition for
parenteral administration.
The term "dialysis therapy" means the clinical treatment of chronic kidney
disease comprising the osmotic exchange of metabolites, toxins and water
across a membrane from a renal disease patient's blood to a dialysate
solution. Conventional dialysis therapy is described by S. Pastan and J.
Bailey in the article entitled "Dialysis therapy" published in The New
England Journal of Medicine, volume 338, number 20, pages 1428-1437
(1998).
The term "dialysate" means a composition for intravenous administration as
part of a dialysis procedure for the treatment of chronic kidney disease.
Dialysate is conventionally provided for use in either peritoneal dialysis
(in which the peritoneal membrane constitutes the dialysis membrane) or
hemodialysis (in which a synthetic membrane constitutes the dialysis
membrane). Hemodialysate is generally prepared from two dry powder
concentrates, including acid ("A") and base ("B") concentrates, which are
reconstituted in treated water before use, or from two aqueous
concentrates. The A concentrate, containing an organic acid and
electrolytes and osmotic agents other than bicarbonate, is mixed with B
concentrate containing bicarbonate and treated water in a dialysis machine
to make the final hemodialysate. Peritoneal dialysate is a premixed
solution of osmotic agents, electrolytes, and water that is used in
dialysis without further constitution.
After diligent and lengthy experimentation, the inventor has discovered
water-soluble ferric pyrophosphate citrate chelate compositions comprising
about 2% or less phosphate. The chelate compositions may have, by weight,
about 1.5% phosphate or less, or about 1% phosphate or less. In certain
aspects, the chelate compositions have, by weight, about 0.1% phosphate or
less.
The methods for the preparation of the water-soluble ferric pyrophosphate
citrate chelate compositions of the present invention comprise combining
citrate and pyrophosphate ions in water, adding ferric ion, and isolating
water-soluble ferric pyrophosphate citrate chelate compositions there
from. The following parameters may affect product yield, quality and/or
composition: (a) the ratio of iron to citrate to pyrophosphate; (b) the
purity of each raw material; (c) the volume of water that is employed; (d)
the reaction temperature; (e) the organic solvent that is used to cause
precipitation of the desired product, a ferric pyrophosphate citrate
chelate composition of the invention; (f) the volume of organic solvent
that is used to cause precipitation; and (g) the drying temperature.
A molar ratio of Fe.sup.3+ to citrate to pyrophosphate of about 1:1:0.5
may be used for obtaining a composition of the present invention.
Variations in this ratio of about .+-.10% are tolerable, i.e., the molar
ratio of Fe.sup.3+ to citrate to pyrophosphate may be 0.9 to 1.1 moles
Fe.sup.3+:0.9 to 1.1 moles citrate:0.45 to 0.55 moles pyrophosphate.
Larger changes in the molar ratio result in compositions that are
different from those of the present invention. For example, use of a molar
ratio of 1:0.5:1 (Fe.sup.3+ to citrate to pyrophosphate) fails to provide
a chelate composition.
Each raw material exhibits high purity. The ferric salt, citrate, and
pyrophosphate starting materials each contain less than 250 micrograms of
the metals aluminum, antimony, arsenic, bismuth, cadmium, copper, lead,
mercury, molybdenum, thallium, and tin per gram of the starting material,
since these metals exhibit known toxicities in humans. The pyrophosphate
preferably contains less than about 0.1% phosphate, and more preferably
less than about 0.01% phosphate.
A volume of water equal to 2 milliliters (.+-.10%) of water for each gram
of ferric salt starting material is adequate for dissolution of all the
starting materials and the resulting chelate composition product and
enables precipitation of the desired chelate composition by the addition
of an organic solvent. If substantially smaller volumes of water are used,
the starting materials may not dissolve completely. If substantially
larger volumes of water are used, the desired chelate composition may not
precipitate or may precipitate in low yield after addition of an organic
solvent. Typically, a volume of water of from about 1.5 milliliters to
about 10 milliliters for each gram of ferric salt can be used for
dissolution of the starting materials.
Before addition of the ferric salt starting material, the reaction
temperature may be increased to a temperature in the range from about
70.degree. C. to about 85.degree. C. in order to achieve complete
dissolution of the starting materials. Once dissolution is complete, the
reaction temperature may be lowered to a temperature in the range from
about 15.degree. C. to about 75.degree. C. to prevent hydrolysis of
pyrophosphate to phosphate in the presence of ferric ion, preferably from
about 15.degree. C. to about 39.degree. C.
The inventor has discovered that organic solvents such as methanol,
ethanol, propanol, 2-propanol, acetonitrile, acetone, and 2-butanone are
useful in precipitating the desired chelate composition.
A volume of 14 milliliters (.+-.10%) of methanol for each gram of ferric
salt starting material may be used. The addition of substantially smaller
volumes may result in incomplete precipitation of the desired chelate
composition. The addition of larger volumes could increase the risk of
contamination with unwanted by-products. Suitable amounts of methanol
and/or other organic solvents may range from about 10 to about 25
milliliters per gram of ferric ion source.
If a wet cake of the desired chelate composition (i.e., a mass of the
product that contains water and methanol) is dried at a temperature that
exceeds about 80.degree. C., pyrophosphate is hydrolyzed to phosphate.
Thus, it is preferred that the precipitate is dried at a temperature of
80.degree. C. or less.
While not wishing to be bound by any particular hypothesis or theory, the
inventor expects that the soluble ferric pyrophosphate citrate chelate
compositions of the invention afford the significant advantages that (a)
the ferric iron is strongly chelated by both pyrophosphate and citrate;
and (b) the chelate composition is very water-soluble.
The strength of the electrostatic bond between a ligand and a metal ion is
conventionally described by a stability constant, K.sub.stab, and
frequently expressed as the logarithm of that constant. [Martell A E,
Smith R M. Critical Stability Constants. Volumes 1-6. New York: Plenum
Press; 1974, 1975, 1976, 1977, 1982, and 1989.] The log K.sub.stab for
ferric ion with citrate is 12 and the log K.sub.stab for ferric ion with
pyrophosphate is 22.2. [Gupta A J, Crumbliss A L. Treatment of iron
deficiency anemia: Are monomeric iron compounds suitable for parenteral
administration? J Lab Clin Med 2000; 136: 371-178.] These stability
constants are several orders of magnitude greater than the stability
constants for ferric ion with other anions such as chloride or gluconate,
indicating that the electrostatic bonds between ferric ion and citrate and
between ferric ion and pyrophosphate are stronger than the bonds to other
ligands. Chelate compositions of the present invention have a solubility
in water that exceeds 1 gram per milliliter. Chelate compositions of the
present invention contain, by weight, from about 10% to about 20%
pyrophosphate. Recent studies have shown that polyphosphate compounds are
possible candidates for intracellular iron transport, and among these
polyphosphate compounds, pyrophosphate has been shown to be the most
effective agent in triggering iron exchange with transferrin. [Konopka K,
Mareschal J C, Crichton R R. Iron transfer from transferrin to ferritin
mediated by pyrophosphate. Biochem Biophys Res Commun 1980; 96(3):1408-13.
Pollack S, Vanderhoff G, Lasky F. Iron removal from transferrin. An
experimental study. Biochim Biophys Acta 1977; 497(2):481-7. Muralidhara B
K, Hirose M. Anion-mediated iron release from transferrins. The kinetic
and mechanistic model for N-lobe of ovotransferrin. J Biol Chem 2000;
275(17):12463-9.] The structure of the ferric pyrophosphate citrate
chelate of the invention resembles the putative structure of the
pyrophosphate enzyme complex that enables iron transfer to transferrin.
[Cowart R E, Swope S, Loh T T, Chasteen N D, Bates G W. The exchange of
Fe3+ between pyrophosphate and transferrin. Probing the nature of an
intermediate complex with stopped flow kinetics, rapid multimixing, and
electron paramagnetic resonance spectroscopy. Journal of Biological
Chemistry 1986; 261(10):4607-14.] Further, pyrophosphate, in micromolar
concentrations, is known to bind tightly to ferric iron, thereby
inhibiting its pro-oxidation activity. [Cervato G, Viani P, Cestaro B.
Studies on peroxidation processes of model membranes: role of
pyrophosphate. Chem Phys Lipids 1990; 56(2-3): 91-9. Cervato G, Viani P,
Gatti P, Cazzola R, Cestaro B. Further studies on the antioxidant role of
pyrophosphate in model membranes. Chem Phys Lipids 1993; 66(1-2): 87-92.]
Neither citrate nor phosphate, for example, exhibits this activity at
micromolar concentrations. Compositions of the present invention may
contain, by weight, less than about 2% phosphate, less than about 1.5%
phosphate, less than about 1% phosphate, or less than about 0.1%
phosphate. Higher concentrations of phosphate could increase the risk that
water-insoluble phosphate salts will precipitate, either in the solution
dosage forms of the composition or in the body following administration.
In the body, deposition of phosphate salts in the circulatory system
causes endothelial dysfunction. For these reasons, it is expected that
pyrophosphate citrate chelate compositions of the present invention will
exhibit advantageous biocompatibility as compared to conventional soluble
ferric pyrophosphates, ferric salts, ferric polysaccharide complexes, and
ferrous salts.
A soluble ferric pyrophosphate citrate chelate composition of the
invention can be prepared from stoichiometric portions of a ferric salt,
citric acid or a citrate salt, and disodium dihydrogen pyrophosphate or
tetrasodium pyrophosphate in a molar ratio of 1:1:0.5 in water. Ferric
sulfate, ferric sulfate hydrate, ferric chloride, and ferric ammonium
sulfate can be used as the ferric salt (ferric ion source material).
Preferably the ferric salt is ferric sulfate hydrate. Citric acid,
monosodium citrate, disodium citrate, and trisodium citrate can be used as
the citrate (citrate ion source material). Disodium dihydrogen
pyrophosphate or tetrasodium pyrophosphate can be used as the
pyrophosphate (pyrophosphate ion source material). A suitable reaction
temperature is from about 20.degree. C. to about 85.degree. C.
According to a preferred aspect of the present invention, a soluble ferric
pyrophosphate citrate chelate composition of the invention can be
recovered from a solution of ferric ion, citrate, and pyrophosphate by
precipitation. A soluble ferric pyrophosphate citrate chelate composition
of the invention may be recovered after a reaction time sufficient to
provide a solution of a chelate composition by adding an organic solvent.
Suitable organic solvents may be selected from methanol, ethanol, propanol,
2-propanol, acetonitrile, acetone, and 2-butanone.
Advantageously, from an industrial perspective, a process for preparation
of solid compositions of a soluble ferric pyrophosphate citrate chelate
may employ conventional apparatuses and reagents. Selected process
apparatuses may enable control of reaction temperature, monitoring of the
progress of reaction for extent of completion, and facilitate removal of
impurities.
The ferric pyrophosphate citrate chelate compositions obtained by the
methods of the present invention are reproducible and do not contain
solvents, chemical contaminants, or biological contaminants. The ferric
pyrophosphate citrate chelate compositions of the present invention are
easily milled and/or processed into formulary dosage forms using
conventional methods and techniques.
The compositions of this invention can be administered by any means that
effects contact of the therapeutically active ingredients (i.e., active
ingredients) with the site of action in the body of a warm-blooded animal.
The active ingredients can be administered by the oral route in solid
dosage forms, such as tablets, capsules, powders, chewable compositions,
and rapidly dissolving film, or in liquid dosage forms, such as elixirs,
syrups, and suspensions. Capsules or tablets for oral administration may
contain a controlled-release formulation, and may be provided as a
dispersion of active compound in hydroxypropyl methylcellulose or related
material known to alter the kinetics of release of the active agent. Solid
dosage forms can be manufactured as sustained release products to provide
continuous release of medication over a period of hours using known
pharmaceutical techniques. Compressed tablets can be sugar coated or film
coated to mask any unpleasant taste and protect the tablet from the
atmosphere, or enteric coated for selective disintegration in the
gastrointestinal tract. Both the solid and liquid oral dosage forms can
contain coloring and flavoring to increase patient acceptance.
The active ingredients can be administered by an intravenous route in
liquid dosage forms, such as solutions, suspensions, or emulsions.
By way of example, parenteral nutrition (PN), also known as parenteral
hyperalimentation, is a medical treatment that supplies
nutrition-maintaining compositions intravenously, and is indicated for a
variety of mammalian disorders, such as cancer, gastrointestinal diseases,
major body burns, extensive wounds, and AIDS. Partial parenteral nutrition
supplies only part of daily nutritional requirements, supplementing oral
intake. Many hospitalized patients receive dextrose or amino acid
solutions by this method. Total parenteral nutrition treatment (TPN)
supplies all daily nutritional requirements intravenously, circumventing
the gut. TPN may be employed following surgery, when feeding by mouth or
using the gut is not possible, when a patient's digestive system cannot
absorb nutrients due to chronic disease, or, if nutrition cannot be met by
enteral feeding and supplementation. Premature and sick infants often
require extended periods of TPN. Compositions for parenteral nutrition
typically contain at least water, glucose, amino acids, and optionally
emulsified fats. They may be aseptically compounded from amino acid
solutions, dextrose solutions, and/or lipid emulsions. PN compositions may
further contain vitamins, electrolytes and essential trace elements. The
inventors have discovered that a soluble ferric pyrophosphate composition
of the present invention is compatible with PN compositions and when
admixed with a PN composition provides supplemental iron and
pyrophosphate. Supplemental iron and pyrophosphate are useful, by way of
example, to treat iron deficiency (anemia) and bone disorders,
respectively, in humans and other warm-blooded animals.
Dialysis is a clinical treatment procedure by which metabolic by-products,
toxins, and excess fluid are removed from the blood of a subject with
chronic kidney disease (CKD) by transfer across a dialysis membrane.
Dialysis may be conventionally performed as hemodialysis, in which a
synthetic membrane constitutes the dialysis membrane, or as peritoneal
dialysis, in which a patient's peritoneal membrane constitutes the
dialysis membrane. Dialysis-related iron deficiency affects about 90
percent of CKD patients by six months of treatment, and the inventor
expects that a ferric pyrophosphate citrate chelate composition of the
invention may be substituted for convention iron fortificants that are
administered to CKD patients undergoing dialysis.
In general, the pharmaceutical compositions of this invention can be
prepared by conventional techniques, as are described in Remington's
Pharmaceutical Sciences, a standard reference in this field [Gennaro A R,
Ed. Remington: The Science and Practice of Pharmacy. 20.sup.th Edition.
Baltimore: Lippincott, Williams & Williams, 2000]. For therapeutic
purposes, the active components of this invention are ordinarily combined
with one or more excipients appropriate to the indicated route of
administration.
Claim 1 of 23 Claims
1. A water-soluble solid ferric
pyrophosphate citrate chelate composition comprising: iron citrate
pyrophosphate; and phosphate in an amount of 2% or less by weight.
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