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Title:
Modified release dosage forms of skeletal muscle relaxants
United States Patent: 7,790,199
Issued: September 7, 2010
Inventors: Venkatesh; Gopi
(Vandalia, OH), Clevenger; James M. (Vandalia, OH)
Assignee: Eurand, Inc.
(Vandalia, OH)
Appl. No.: 12/236,723
Filed: September 24, 2008
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Woodbury College's
Master of Science in Law
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Abstract
A unit dosage form, such as a capsule or
the like, for delivering a skeletal muscle relaxant, such as
cyclobenzaprine hydrochloride, into the body in an extended or sustained
release fashion comprising one or more populations of drug-containing
particles (beads, pellets, granules, etc.) is disclosed. At least one bead
population exhibits a pre-designed sustained release profile. Such a drug
delivery system is designed for once-daily oral administration to maintain
an adequate plasma concentration--time profile, thereby providing relief
of muscle spasm associated with painful musculoskeletal conditions over a
24 hour period.
Description of the
Invention
TECHNICAL FIELD
A major objective of developing and commercializing controlled release
dosage forms for indications such as cardiovascular diseases, chronic
pain, relief of muscle spasm and associated symptoms especially in the
elderly is to deliver the drug so as to maintain the drug at
therapeutically effective concentrations over an extended period of time,
thereby enhancing patient compliance and therapeutic efficacy, thereby
reducing both cost of treatment and side effects.
BACKGROUND OF THE INVENTION
Many therapeutic agents are most effective when made available at a
constant rate at or near the absorption site. The absorption of
therapeutic agents thus made available generally results in desired plasma
concentrations leading to maximum efficacy and minimum toxic side effects.
Much effort has been devoted to developing matrix tablet based and
multi-particulate capsule based drug delivery systems for oral
applications.
U.S. Pat. No. 4,839,177 to Colombo, et al, assigned to Jagotec AG, refers
broadly to controlled release of active substances including medicaments
and any type of substance which is to be released at a controlled rate
into an aqueous fluid. The patent is directed to a system for the
controlled-rate release of active substances consisting of a deposit core
comprising an active substance and at least one of (a) a polymeric
material having a high degree of swelling on contact with water and a
gellable polymeric material or (b) a single polymeric material having both
swelling and gelling properties, and a support platform applied to the
deposit core wherein the support platform consists of a water insoluble
polymeric material.
U.S. Pat. No. 4,851,228 and U.S. Pat. No. 4,968,507, both to Zentner et
al., assigned to Merck & Company, refer to a multi-particulate osmotic
pump for the controlled release of a pharmaceutically active agent, each
osmotic pump element consisting essentially of a core containing an active
agent and a rate controlling water insoluble wall comprising a
semi-permeable polymer and at least one pH insensitive pore forming
additive dispersed throughout the wall. U.S. Pat. No. 4,590,062 to Jang
assigned to Tech Trade Corporation and U.S. Pat. No. 4,882,167 to Jang,
are directed to a compressed product containing an active produced by dry
blending with a matrix combination of a hydrophobic polymer (e.g.
ethylcellulose) and a wax, fatty acid, neutral lipid or combination
thereof.
U.S. Pat. No. 4,996,047 to Kelleher, assigned to Richardson-Vicks, is
directed to an oral pharmaceutical composition in unit dosage form of
ion-exchange resin particles having a pharmacologically active drug bound
thereto wherein the drug-resin complex particles have been coated with a
water-impermeable diffusion barrier to provide controlled release of the
active drug. U.S. Pat. No. 5,120,548 to McClelland et al., assigned to
Merck & Company, is directed to a controlled release drug delivery device
comprising a composition of a polymer which swells upon exposure to an
aqueous environment, a plurality of controlled release swelling
modulators, at least one active agent and either a water insoluble polymer
coating surrounding the composition or a microporous wall surrounding the
composition. U.S. Pat. No. 5,350,584 to McClelland et al., assigned to
Merck & Company, relates to a process for the production of
microcrystalline cellulose-free multiparticulates comprising a medicament
and a charged resin. The resulting spheronized beads can be used in
certain controlled release dosage forms.
U.S. Pat. No. 5,366,738 to Rork et al., assigned to Merck & Company, is
directed to a drug delivery device for controlled release of an active
agent. The drug delivery device includes a compressed core with an active
agent and a polymer which forms gelatinous microscopic particles upon
hydration and a water insoluble, water impermeable polymeric coating
comprising a polymer and plasticizer which surrounds and adheres to the
core.
U.S. Pat. No. 5,582,838 to Rork et al., assigned to Merck & Company, is
related to a drug delivery device for the controlled release of a
beneficial agent. The drug delivery device includes a compressed core
having at least two layers: at least one layer is a mixture of a
beneficial agent and a polymer which forms microscopic polymer gel beads
upon hydration and at least one outer layer comprises a polymer which
forms microscopic polymer gel beads upon hydration. A water insoluble,
water impermeable coating is applied to the core and the coating has
apertures exposing between about 5-75% of the core surface.
U.S. Pat. No. 5,874,418 to Stella et al., assigned to Cydex, is directed
to a pharmaceutical composition comprising a carrier and a mixture of a
sulfoalkyl ether-cyclodextrin and a therapeutic agent wherein a major
portion of the therapeutic agent is not complexed to the sulfoalkyl ether-cyclodextrin
derivative. Delayed, sustained or controlled release formulations are also
described wherein the pharmaceutical core is coated with a film coating
comprising a file forming agent and a pore forming agent. U.S. Pat. No.
5,882,682 to Rork et al., assigned to Merck & Company, is directed to a
drug delivery process including the steps of preparing a uniform mixture
of a polymer which forms gelatinous microscopic particles upon hydration,
the beneficial agent and other excipients used in the preparation of the
core; compressing the mixture into cores; coating the entire core with a
water insoluble, water impermeable polymeric coating including a polymer
and a plasticizer; and forming apertures through the coating.
U.S. Pat. No. 5,952,451 to Zhao, assigned to Guilford Pharmaceuticals is
directed to a process for preparing high molecular weight
poly(phosphoester) compositions comprising a biologically active substance
and a poly(phosphoester) and the high molecular weight compositions
produced thereby. The polymers so produced are useful in prolonged
released drug delivery systems. U.S. Pat. No. 6,004,582 to Faour et al.,
assigned to Laboratorios Phoenix U.S.A., is directed to a multi-layered
osmotic device comprising a compressed core including a first active agent
and an osmotic agent, a semi-permeable membrane surrounding the core and
having a preformed passageway therein wherein the membrane is permeable to
a fluid in the environment of use and substantially impermeable to the
first active agent. The semi-permeable membrane preferably consists
essentially of cellulose acetate and poly(ethylene glycol). The external
coat can includes poly(vinylpyrrolidone) and poly (ethylene glycol) and
can further includes materials such as HPMC, ethylcellulose, hydroxyl
ethylcellulose, CMC, dimethylaminoethyl methacrylate-methacrylic acid
ester copolymer, ethyl acrylate-methyl methacrylate copolymer, and
combinations thereof.
WO 99/18937 to Kleinbart et al., (Merck & Company), is directed to a
composition comprising a pharmaceutically effective amount of
cyclobenzaprine and calcium phosphate dibasic hydrous, wherein the tablet
releases most of the active component within an hour. WO 99/30671 to Ron,
is directed to an oral delivery vehicle including an aspected particle
comprising a pharmaceutically active component and excipients wherein the
vehicle is formulated to provide controlled delivery of the
pharmaceutically active component. The vehicle may further contain a
coating to provide sustained drug delivery to the particle. WO 98/53802 to
Faour et al., (Laboratorios Phoenix USA), is directed to a multi-layered
osmotic device that is capable of delivering a first active agent in an
outer lamina to one environment of use and a second active agent in the
core to another environment of use. An erodible polymer coat between an
internal semipermeable membrane and a second active agent-containing
external coat comprises poly(vinylpyrrolidone)-vinyl acetate) copolymer.
The active agent in the core is delivered through a pore containing an
erodible plug.
WO 98/18610 to Van Lengerich, is directed to particles containing an
active agent, which provide controlled release of the active ingredient
without substantial destruction of the matrix material. A release-rate
controlling component is incorporated in a matrix to control the
rate-release of the encapsulant from the particles. A hydrophobic
component or a high water binding capacity component may be used for
extending the release time. Release properties may also be controlled by
precoating the encapsulant and/or coating the particles with a
film-forming component. WO 98/06439 to Oedemoed, (Osteotech), is directed
to a composition comprising a biologically active agent encapsulated in a
matrix comprising a polyether ester copolymer, such as polyethylene glycol
terephthalate/polybutylene-terephthalate copolymer. The polyether ester
copolymer protects the active agent from degradation and thereby
facilitates the drug delivery.
Cyclobenzaprine hydrochloride, a skeletal muscle relaxant, is a centrally
acting drug which reduces or abolishes excessive tonic muscle activity in
hypertonic as opposed to hyperphasic disorders. Flexeril IR (immediate
release) tablets containing 10 mg of cyclobenzaprine HCl are administered
three times a day to relieve skeletal muscle spasm of local origin without
interfering with muscle function. The oral administration thrice daily is
an issue of patient compliance, especially with the elderly. Hence, there
is a need for modified release skeletal muscle relaxant suitable for a
single administration. More particularly, there is a need for modified
release (MR) cyclobenzaprine hydrochloride capsules, 15 and 30 mg, which
would substantially minimize intersubject variability and improve the
quality of life, especially in the elderly population.
SUMMARY OF THE INVENTION
The present invention provides a modified release, multi-particulate
dosage form of a skeletal muscle relaxant comprising one or more bead
populations which provides an extended release profile of the active under
in vitro conditions closely mimicking the profile simulated from pharmaco-kinetic
modeling. One of the bead populations is an ER (extended release) Bead
population typically comprising a coating of a water insoluble polymer
alone, or in combination with a water soluble polymer, applied onto active
containing cores. The active core of the dosage form of the present
invention may comprise an inert particle such as a sugar sphere, or an
acidic or alkaline buffer crystal, which is coated with a skeletal muscle
relaxant such as cyclobenzaprine hydrochloride-containing film-forming
formulation, preferably a water-soluble film forming composition. The
first coating formulation may contain, in addition to the active, a binder
such as hydroxypropyl cellulose. The drug layered beads may be coated with
a protective seal coating of OPADRY.RTM. Clear to produce IR Beads.
Alternatively, the core particle may be formed by granulating and dry
milling and/or by extrusion and spheronization of a pharmaceutical
composition containing the active. The amount of drug in the core will
depend on the dose required and typically varies from about 5 to about 60%
by weight.
ER Beads can be produced by applying a functional membrane comprising a
water insoluble polymer alone or in combination with a water soluble
polymer onto IR Beads. The capsule formulation for once a day, oral
administration of a skeletal muscle relaxant prepared in accordance with
the present invention comprises ER Beads containing the active substance
and optionally IR Beads. IR (immediate release) Beads allow immediate
release of the active while ER Beads allow an extended release profile of
the active over several hours. Upon oral administration, such a capsule
formulation provides for therapeutically effective plasma profiles over an
extended period of time, thereby resulting in improved patient compliance.
In accordance with one embodiment of the invention a pharmaceutical dosage
form of a skeletal muscle relaxant is provided. The dosage form includes
one or more bead populations and provides a modified release profile. At
least one of the bead populations includes extended release (ER) beads
wherein the ER beads include a core particle (IR (immediate release) bead)
containing a skeletal muscle relaxant and an ER (extended release) coating
comprising a water insoluble polymer surrounding the core. The dosage
form, in accordance with certain embodiments, when dissolution tested
using United States Pharmacopoeia Apparatus 2 (paddles @ 50 rpm) in 900 mL
of 0.1N HCl (or a suitable dissolution medium) at 37.degree. C. exhibits a
drug release profile substantially corresponding to the following pattern:
after 2 hours, no more than about 40% of the total active is released;
after 4 hours, from about 40-65% of the total active is released; after 8
hours, from about 60-85% of the total active is released; and after 12
hours, from about 75-85% of the total active is released.
The dosage form thereby provides a therapeutically effective plasma
concentration over an extended period of time, typically over a period of
24 hours to treat muscle spasm associated with painful musculoskeletal
conditions in humans.
DETAILED DESCRIPTION OF THE INVENTION
All documents cited are, in relevant part, incorporated herein by
reference; the citation of any document is not to be construed as an
admission that it is prior art with respect to the present invention.
The active core of the dosage form of the present invention may be
comprised of an inert particle or an acidic or alkaline buffer crystal,
which is coated with a drug-containing film-forming formulation and
preferably a water-soluble film forming composition to form a
water-soluble/dispersible particle. Alternatively, the active may be
prepared by granulating and milling and/or by extrusion and spheronization
of a polymer composition containing the drug substance. The amount of drug
in the core will depend on the dose that is required, and typically varies
from about 5 to 60 weight %. Generally, the polymeric coating on the
active core will be from about 4 to 20% based on the weight of the coated
particle, depending on the type of release profile required and/or the
polymers and coating solvents chosen. Those skilled in the art will be
able to select an appropriate amount of drug for coating onto or
incorporating into the core to achieve the desired dosage. In one
embodiment, the inactive core may be a sugar sphere or a buffer crystal or
an encapsulated buffer crystal such as calcium carbonate, sodium
bicarbonate, fumaric acid, tartaric acid, etc. which alters the
microenvironment of the drug to facilitate its release.
The drug-containing particle may be coated with an extended release (ER)
coating comprising a water insoluble polymer or a combination of a water
insoluble polymer and a water soluble polymer to provide ER beads. In
accordance with certain embodiments, the water insoluble polymer and the
water soluble polymer may be present at a weight ratio of from 100/0 to
65/35, more particularly from about 95/5 to 70/30, and still more
particularly at a ratio of from about 85/15 to 75/25. The extended release
coating is applied in an amount necessary to provide the desired release
profile. The extended release coating typically comprises from about 1% to
15%, more particularly from about 7% to 12%, by weight of the coated
beads.
The present invention also provides a method of making a modified release
dosage form including a mixture of two bead populations. In accordance
with one embodiment, the method includes the steps of: 1. preparing a
drug-containing core by coating an inert particle such as a non-pareil
seed, an acidic buffer crystal or an alkaline buffer crystal with a drug
and a polymeric binder or by granulation and milling or by extrusion/spheronization
to form an immediate release (IR) bead; 2. coating the IR bead with a
plasticized water-insoluble polymer alone such as ethylcellulose or in
combination with a water soluble polymer such as
hydroxypropylmethylcellulose to form an Extended Release (ER) bead; 3.
filling into hard gelatin capsules ER Beads alone or in combination with
IR Beads at a proper ratio to produce MR (modified release) capsules
providing the desired release profile.
IR beads when tested in accordance with the following procedure release at
least about 70%, more specifically at least about 90% of the active within
30 minutes.
Dissolution Procedure:
Dissolution Apparatus: USP Apparatus 2 (Paddles at 50 rpm), dissolution
medium: 900 mL 0.1N HCl (or a suitable dissolution medium) at 37.degree.
C. and Drug Release determination by HPLC).
An aqueous or a pharmaceutically acceptable solvent medium may be used for
preparing drug-containing core particles. The type of film forming binder
that is used to bind the drug to the inert sugar sphere is not critical
but usually water soluble, alcohol soluble or acetone/water soluble
binders are used. Binders such as polyvinylpyrrolidone (PVP), polyethylene
oxide, hydroxypropyl methylcellulose (HPMC), hydroxypropylcellulose (HPC),
polysaccharides such as dextran, corn starch may be used at concentrations
from about 0.5 to 5 weight %, although other concentrations may be useful.
The drug substance may be present in this coating formulation in the
solution form or may be dispersed at a solid content up to about 35 weight
% depending on the viscosity of the coating formulation.
In accordance with certain embodiments, the drug substance, optionally a
binder such as PVP, a dissolution rate controlling polymer (if used), and
optionally other pharmaceutically acceptable excipients are blended
together in a planetary mixer or a high shear granulator such as Fielder
and granulated by adding/spraying a granulating fluid such as water or
alcohol. The wet mass can be extruded and spheronized to produce spherical
particles (beads) using an extruder/marumerizer. In these embodiments, the
drug load could be as high as 90% by weight based on the total weight of
the extruded/spheronized core.
Representative muscle relaxants include cyclobenzaprine, dantrolene
sodium, methocarbamol, metaxalone, carisoprodol, diazepam and
pharmaceutically acceptable salts or derivatives thereof. Cyclobenzaprine
hydrochloride is a particularly useful muscle relaxant. As used herein,
the useful muscle relaxants include the base, pharmaceutically acceptable
salts thereof such as hydrochloride, stereoisomers thereof and mixtures
thereof.
Representative examples of water insoluble polymers useful in the ER
coating include ethylcellulose powder or an aqueous dispersion (such as
AQUACOAT.RTM. ECD-30), cellulose acetate, polyvinyl acetate (Kollicoat
SR#30D from BASF), neutral copolymers based on ethyl acrylate and
methylmethacrylate, copolymers of acrylic and methacrylic acid esters with
quaternary ammonium groups such as Eudragit NE, RS and RS30D, RL or RL30D
and the like. Representative examples of water soluble polymers useful
herein include low molecular weight hydroxypropyl methylcellulose (HPMC),
methylcellulose, hydroxypropylcellulose, polyvinylpyrrolidone,
polyethylene glycol (PEG of molecular weight>3000) and mixtures thereof.
The extended release coating will typically be applied at a thickness
ranging from about 1 weight % up to 15 weight % depending on the
solubility of the active in water and the solvent or latex suspension
based coating formulation used.
The coating compositions used in forming the membranes are usually
plasticized. Representative examples of plasticizers that may be used to
plasticize the membranes include triacetin, tributyl citrate, triethyl
citrate, acetyl tri-n-butyl citrate diethyl phthalate, polyethylene
glycol, polypropylene glycol, castor oil, dibutyl sebacate, acetylated
monoglycerides and the like or mixtures thereof. The plasticizer may
comprise about 3 to 30 wt. % and more typically about 10 to 25 wt. % based
on the polymer. The type of plasticizer and its content depends on the
polymer or polymers, nature of the coating system (e.g., aqueous or
solvent based, solution or dispersion based and the total solids).
In general, it is desirable to prime the surface of the particle before
applying an extended release membrane coating or to separate the different
membrane layers by applying a thin hydroxypropyl methylcellulose (HPMC) (OPADRY.RTM.
Clear) film. While HPMC is typically used, other primers such as
hydroxypropylcellulose (HPC) can also be used.
The membrane coatings can be applied to the core using any of the coating
techniques commonly used in the pharmaceutical industry, but fluid bed
coating is particularly useful.
The present invention is applied to multi-dose forms, i.e., drug products
in the form of multi-particulate dosage forms (pellets, beads, granules or
mini-tablets) or in other forms suitable for oral administration. As used
herein, these terms are used interchangeably to refer to multi-particulate
dosage forms.
The invention also provides a method of making an extended release dosage
form which includes a mixture of two or more bead populations. In
accordance with one aspect of the present invention, the method includes
the steps of: (a) coating an inert particle such as a non-pareil seed, an
acidic buffer crystal or an alkaline buffer crystal with a drug and
polymeric binder to form an active drug particle (IR beads), which may be
present in the unit dosage form to act as a bolus dose; (b) coating the
active drug particle with a solution or suspension of a water insoluble
polymer or a mixture of water soluble and water insoluble polymers to form
an extended release coated drug particle (ER beads); (c) filling into a
hard gelatin capsule ER beads alone and optionally, in combination with IR
beads at a proper ratio ranging from 95/5 to 70/30 (ER beads/IR beads) to
produce a MR (modified release) capsule exhibiting a target drug release
profile.
The following non-limiting examples illustrate the capsule dosage forms
manufactured in accordance with the invention using cyclobenzaprine
hydrochloride as a test case, which exhibit in vitro drug release
profiles, similar to that predicted by performing modeling exercises. Such
dosage forms when orally administered, would enable maintaining drug
plasma concentrations at therapeutically effective levels over extended
periods of time, thereby significantly improving patient compliance.
Example 1
Cyclobenzaprine is well absorbed after oral administration, but there is a
large intersubject variation in plasma levels. It is eliminated quite
slowly with a half-life as long as one to three days. The present
treatment regimen of 10 mg three times daily is an issue of patient
compliance, especially the elderly. Hence, a modified release dosage form
(capsule) was designed with a release profile shown in FIG. 1 (see Original Patent).
To determine if this is the proper release profile, the pharmacokinetics
data of cyclobenzaprine following a single dose of 10 mg Flexeril.RTM.
tablets administered 3 times a day was taken from the literature. A
pharmacokinetic model was developed from this data using WinNonlin.TM.
Version 1.5.
The resulting model parameters are listed below
-- see Original Patent.
Theoretical plasma levels were simulated
using the pharmacokinetic model given above and the target release rate
given in FIG. 1. FIG. 2 (see Original Patent) shows the simulated plasma
levels for day one following dosing of 1.times.10 mg Flexeril.RTM. Tablet
given 3 times a day and the proposed Cyclobenzaprine HCl MR Capsule, 30 mg
given once a day.
Example 2
Cyclobenzaprine Hydrochloride (1,200 g) was slowly added to an aqueous
solution of polyvinylpyrrolidone such as Povidone USP (K-29/32, 80 g) and
mixed well. #25-30 mesh sugar spheres (2,640 g) were coated with the drug
solution in a Glatt fluid bed coater, equipped with a 9'' bottom spray
Wurster insert to provide IR beads with a coating weight of about 9%. The
drug containing particles were dried, and a seal coat of OPADRY.RTM. Clear
(2% w/w) was first applied and dried in the Glatt fluid bed unit as a
precautionary measure to drive off excessive surface moisture. The
composition and batch quantities of the IR Beads were given in 5 to 10 kg.
Following the second coating process the IR Beads were passed through 14
and 25 mesh screens. Beads remaining on the 14-mesh screen were discarded
as oversized beads and beads passing through the 25-mesh screen were
discarded as undersized beads.
The next step in the process was to apply an extended release polymer
membrane by spraying AQUACOAT.RTM. ECD 30, an aqueous dispersion of
ethylcellulose with dibutyl sebacate (76:24), onto the IR Beads for a
weight gain of approximately 10%. The same fluid bed equipment was used to
produce ER (extended release) Beads by further coating the AQUACOAT.RTM.
coated beads with OPADRY.RTM. Clear for a weight gain of 2% w/w prior to
curing at 60.degree. C. in a conventional oven for a period of 24 hours.
The batch size was 5 to 10 kg. The drug release profiles are shown in FIG.
3 (see Original Patent). The figure also shows the drug release profiles
from ER Beads stored in induction sealed HDPE bottles at 25.degree. C./60%
RH for 6 months.
Example 3
Cyclobenzaprine Hydrochloride (2.5 kg) was dissolved in 50/50
acetone/purified water. 25-30 mesh Sugar spheres, (7.3 kg) were coated
with the drug solution in a Glatt fluid bed coater, equipped with a 9''
bottom spray Wurster insert. The drug containing particles were dried, and
a seal coat of OPADRY.RTM. Clear (2% w/w) was first applied and dried in
the Glatt fluid bed unit as a precautionary measure to drive off excessive
surface moisture. 910 g of ethylcellulose (Ethocel Premium Standard 10
cps) and 90 g of diethyl phthalate were dissolved in 98/02
acetone/purified water and applied onto the IR Beads (9 kg) in the Glatt
GPCG 5 in accordance with the present invention. The release rates of the
ER Beads will vary depending upon the film weight of the ER coating. One
batch of IR Beads was coated for a final weight gain of 7% based on the
weight of coated beads wherein samples of the ER Beads were removed during
the ER coating process to yield beads with increasing coating weights.
Another batch was coated for 10% weight gain and all the coated bead
batches were cured at 60.degree. C. for 4 hours in a conventional oven.
FIG. 4 (see Original Patent) shows the relationship between the ER coating
weights and the release rate of the finished ER coated Beads.
A batch was coated with a 7% ER coating and cured at 60.degree. C. for 4
hours. No changes were noted in the release rates, assay values or
impurity levels after storage in HDPE bottles at 40.degree. C./75% RH for
a period of 6 months. The release rates for the samples are shown in FIG.
5 (see Original Patent).
Example 4
The drug layering, seal coating, and ER Coating processes were scaled-up
to Glatt GPCG 120 equipped with an 18'' bottom spray Wurster insert (batch
size: 80 kg for IR Beads and 85 kg for ER Beads). The process parameters
of each of the processes were optimized. The drug layering solution (9%
weight gain), seal coating solution, and the ER coating solution (9%
weight gain) were sprayed onto the sugar spheres or IR Beads while
maintaining the product temperature between narrow limits. Following the
seal or ER coating the beads were passed through 14 and 25 mesh screens
discarding any beads remaining on the 14 mesh screen. The ER Beads were
also cured at 60.degree. C. for a period of 4 hours. The Extended Release
Beads were then filled into size 4 capsules to produce Cyclobenzaprine HCl
MR Capsules, 15 and 30 mg. The drug release profiles of 30 mg capsules of
one pivotal clinical and three registration stability batches are
presented in FIG. 6 (see Original Patent).
Example 5
A Randomized double-blind two-period crossover study to assess the safety
and bioavailability of Cyclobenzaprine HCl Modified-release (CMR) 15 mg
and 30 mg in healthy male and female volunteers (N=14 or 15) was
performed. Each subject received one 15 mg or 30 mg capsule of CMR in the
morning, separated by a 14-day washout period between doses. The results
are presented in Table 1 and FIG. 7 (see Original Patent) wherein
AUC.sub.0-168 refers to the area under the plasma concentration-time curve
to the last measurable time point (168 hrs) calculated by the linear
trapezoidal rule, AUC.sub.0-.infin. refers to area under the
concentration-time curve to infinity, C.sub.max refers to the maximum
blood plasma concentration and T.sub.max refers to the time to maximum
plasma levels of cyclobenzaprine.
The treatments were significantly different from each other as values for
AUCs and C.sub.max were higher for CMR 30 mg than those for CMR 15 mg. The
bioavailability of CMR 30 mg was approximately twice that of CMR 15 mg as
shown by the AUCs. The adjusted mean ratio of CMR 30 mg to CMR 15 mg was
greater than about 2 for each of the AUCs and C.sub.max, specifically the
calculated values were 2.42 for AUC.sub.0-168 (p<0.001), 2.286 for
AUC.sub.0-.infin. (p<0.001), and 2.424 for C.sub.max (p<0.001). Overall,
both CMR 15 mg and 30 mg were well tolerated during the study.
Accordingly, one aspect of the invention relates to a dosage form
containing cyclobenzaprine hydrochloride as a skeletal muscle relaxant
wherein the pharmaceutical dosage form provides a maximum blood plasma
concentration (C.sub.max) within the range of about 80% to 125% of about
20 ng/mL of cyclobenzaprine HCl, an AUC.sub.0-168 within the range of
about 80% to 125% of about 740 nghr/mL and a T.sub.max within the range of
about 80% to 125% of about 7 hours following oral administration of a
single 30 mg cyclobenzaprine HCl MR Capsule.
Claim 1 of 14 Claims
1. A pharmaceutical dosage form
comprising a population of extended release beads, wherein said extended
release beads comprise: an active-containing core particle comprising
cyclobenzaprine hydrochloride as the active; and an extended release
coating comprising a water insoluble polymer membrane surrounding said
core, wherein said water insoluble polymer membrane comprises a polymer
selected from the group consisting of ethers of cellulose, esters of
cellulose, cellulose acetate, ethyl cellulose, polyvinyl acetate, neutral
copolymers based on ethyl acrylate and methyl methacrylate, copolymers of
acrylic and methacrylic acid esters with quaternary ammonium groups,
pH-insensitive ammonio methacrylic acid copolymers, and mixtures thereof;
wherein the total amount of cyclobenzaprine hydrochloride in the
pharmaceutical dosage form is 30 mg; wherein following a single oral
administration of the pharmaceutical dosage form, the pharmaceutical
dosage form provides a maximum blood plasma concentration (C.sub.max) of
19.851.+-.5.8765 ng/mL of cyclobenzaprine HCl and an AUC.sub.0-168 of
736.60.+-.259.414 nghr/mL.
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