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Title:
Orally disintegrable tablets
United States Patent: 7,875,292
Issued: January 25, 2011
Inventors: Shimizu;
Toshihiro (Itami, JP), Morimoto; Shuji (Suita, JP), Tabata; Tetsuro (Suita,
JP)
Assignee: Takeda
Pharmaceutical Company Limited (Osaka, JP)
Appl. No.: 12/151,572
Filed: May 7, 2008
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Executive MBA in Pharmaceutical Management, U. Colorado
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Abstract
An orally disintegrable tablet, of the
present invention, which comprises (i) fine granules having an average
particle diameter of 400 .mu.m or less, which fine granules comprise a
composition coated by an enteric coating layer, said composition having 10
weight % or more of an acid-labile physiologically active substance and
(ii) an additive, has superior disintegrability or dissolution in the oral
cavity so that it can be used for treatment or prevention of various
diseases, as an orally disintegrable tablet capable of being administered
to the aged or children and easily administered without water. Also,
because the tablet of the present invention contains fine granules having
the average particle diameter such that it will not impart roughness in
mouth, it can be administered easily without discomfort at the
administration.
Description of the
Invention
TECHNICAL FIELD
The present invention relates to an orally disintegrable tablet having a
characteristic of fast disintegration in the oral cavity even without
water.
BACKGROUND ART
Pharmaceutical solid preparations, for example, tablets, usually are
prepared to make pharmaceutically active ingredients absorb in a digestive
organ by disintegration or dissolution through oral administration,
without fast disintegration or dissolution in the oral cavity.
JP-A-6-502194 (U.S. Pat. No. 5,464,632) discloses a rapidly disintegrable
multiparticulate tablet, the excipient mixture of which is suitable for
imparting a disintegration rate such that the tablet disintegrates in the
mouth in less than sixty seconds, characterized by the fact that the
active substance is present in the form of coated microcrystals or coated
or uncoated microgranules. However, there is no disclosure of an
acid-labile physiologically active substance with a basic inorganic salt
as the active substance, weight percentage of the active substance in the
excipient mixture, or the size of the coated microgranule.
On the other hand, JP-A-5-92918 discloses a powder consisting of a
fine-particle core coated with a water-soluble high molecular compound and
at least one physiologically active substance, and having a granule size
of practically up to 500 mt. However, there is no disclosure of an
acid-labile physiologically active substance with a basic inorganic salt
as the physiologically active substance, weight percentage of the active
substance in the coated granule or the size of the coated granule.
JP-A-63-301816 and U.S. Pat. No. 5,026,560 disclose spherical granules
having a core coated with spraying powder containing a drug and low
substituted hydroxypropylcellulose. However, there is no disclosure of
orally disintegrable tablet.
EP-A-0452862 discloses a spherical granule obtained by coating a
pharmacologically inactive spherical seed core having at least 50 weight %
microcrystalline cellulose and an average particle size of 100-1000 .mu.m,
with a powder comprising an active ingredient, by using an aqueous binding
solution, and spraying an aqueous solution or suspension of a coating
agent thereon. However, most of the particle sizes of thus obtained
granules are 500 .mu.m or more.
JP-A-1-268627, JP-A-1-268628 and JP-A-8-27033 disclose pharmaceutical
compositions using erythritol, respectively. However, there is no
disclosure of solid pharmaceutical composition characterized fast
disintegration in the oral cavity.
JP-A-9-48726 discloses a buccal formulation consisting of a drug and a
substance wetting in a mouldable way on humidifying, and retaining a shape
after moulding and drying. As such substance, sugars, sugar alcohols and
water-soluble polymers are exemplified.
JP-A-5-271054 discloses production of fast dissolving tablets comprising
an active ingredient and sugars.
JP-A-9-71523 discloses a tablet with rapid disintegration in the oral
cavity comprising medicine, crystalline cellulose, low-substituted
hydroxypropyl cellulose and lubricant.
However, these prior art references nowhere disclose an acid-labile
physiologically active substance with a basic inorganic salt as an active
substance, weight percentage of the active substance in the tablet or the
size of the coated fine granule.
To accompany an aging population and their changes in life environment, it
is desired to develop an orally disintegrable solid preparation capable of
being administered without water, retaining the convenience for use which
is a characteristic of a tablet, and being administered on demand easily,
anytime and anywhere, without water.
Conventional granules have large particle diameters, which results in
inferior workability when dispensing, and also results in difficulties in
consistently adding a regular amount of the granules when they are
combined into tablets or capsules. Granules having a large particle
diameter (400 .mu.m or more of average particle diameter) also produce a
feeling of roughness in the mouth. Accordingly, especially when used in an
orally disintegrable tablet, the average particle diameter of the included
granules must be about 400 .mu.m or less, preferably about 350 .mu.m.
For many reasons, such as, masking a bitter taste, or providing enteric
abilities or release abilities, it is desirable to prepare the solid
pharmaceutical preparations as granules (or fine granules). In particular,
in case of granules or fine granules in which the active ingredient of the
drug is enteric coated to impart enteric dissolution, there is a need for
enteric coating to prevent dissolution by stomach acid (i.e., to make the
preparation acid-resistance). It is necessary to coat the whole surface of
the particle--before the enteric coating--(including a case of the crystal
of physiologically active substance only, and a case of the granule
produced by granulation), with the enteric coating. Namely, at least some
uniform thickness (at least 20 .mu.m or more) of the coating layer is
needed. Even a portion of thin and weak coating, is undesirable because
acid-resistance is lowered. Accordingly, before the enteric coating, it is
necessary that the particle is as spherical with smooth surface as
possible in form, as uniform as possible in size, and has less cavity.
It is very difficult to produce an enteric coated fine granule with an
average particle diameter of 400 .mu.m or less, when the coating is
performed so that at least 20 .mu.m thickness of coating layer may coat
the whole particle, and the enteric coated particle contains a basic
inorganic salt for stabilization of an acid-labile physiologically active
substance, and where it contains binders for maintaining the strength of
the particle and/or disintegrants for maintaining the disintegrability
(dissolution) of the particles. Further, in the case where the content of
the acid-labile physiologically active substance is increased, it is
necessary to also increase the content of the excipients such as basic
inorganic salt, binders and disintegrants. Furthermore, it is very
difficult to produce a small enteric coated fine granule containing the
physiologically active substance in high content.
Accordingly, it is desired to develop a fine granule which is coated with
the enteric coating layer on the composition containing the
physiologically active substance such as a physiologically active
substance containing a basic inorganic salt and which has a particle
diameter so that roughness or oral discomfort is not felt, to develop a
fine granule containing the physiologically active substance, i.e., the
active ingredients of drugs, and so forth, in high content, to develop a
fine granule keeping enteric dissolution, a disintegrability and
dissolution and suitable strength, and to develop an orally disintegrable
preparation containing such a fine granule, being a fast disintegration
type, showing superior oral disintegrability and dissolution and having
suitable strength (hardness) so that it will not be damaged through
production processes or handling.
In particular, there is a need to combine an acid-labile physiologically
active substance, with basic inorganic salts and so forth for stability,
and further to coat with coating layers such as an enteric layer. In such
cases, it is an important problem to produce an small enteric coated fine
granule, even though it contains the acid-labile physiologically active
substance in high concentration and in high content.
DISCLOSURE OF INVENTION
The present invention relates to:
[1] an orally disintegrable tablet which comprises (i) fine granules
having an average particle diameter of 400 .mu.m or less, which fine
granules comprise a composition coated by an enteric coating layer, said
composition having 10 weight % or more of an acid-labile physiologically
active substance and (ii) an additive;
[2] an orally disintegrable tablet of the above [1], wherein the average
particle diameter of the fine granules is 300 to 400 .mu.m;
[3] an orally disintegrable tablet of the above [1], wherein the fine
granules further comprise a basic inorganic salt;
[4] an orally disintegrable tablet of the above [1], wherein the additive
comprises a water-soluble sugar alcohol;
[5] an orally disintegrable tablet of the above [1], wherein the
composition coated by an enteric coating layer is further coated by a
coating layer which comprises a water-soluble sugar alcohol;
[6] an orally disintegrable tablet of the above [4], wherein the additive
comprises (i) crystalline cellulose and/or (ii) low-substituted
hydroxypropyl cellulose;
[7] an orally disintegrable tablet of the above [1], wherein the particle
diameter of the fine granules is practically 425 .mu.m or less;
[8] an orally disintegrable tablet of the above [1], wherein the particle
diameter of the fine granules is practically 400 .mu.m or less;
[9] an orally disintegrable tablet of the above [1], wherein the
acid-labile physiologically active substance is a benzimidazole compound
or a salt thereof;
[10] an orally disintegrable tablet of the above [9], wherein the
benzimidazole compound is lansoprazole;
[11] an orally disintegrable tablet of the above [3], wherein the basic
inorganic salt is a salt of magnesium and/or a salt of calcium;
[12] an orally disintegrable tablet of the above [1], wherein the
composition comprises a core being coated by a benzimidazole compound and
a basic inorganic salt, said core comprising crystalline cellulose and
lactose;
[13] an orally disintegrable tablet of the above [12], wherein the core
comprises 50 weight % or more of lactose;
[14] an orally disintegrable tablet of the above [12], wherein the core
comprises 40 to 50 weight % of crystalline cellulose and 50 to 60 weight %
of lactose;
[15] an orally disintegrable tablet of the above [1], wherein the
composition comprises 20 weight % or more of an acid-labile
physiologically active substance;
[16] an orally disintegrable tablet of the above [1], wherein the
composition comprises 20 to 50 weight % of an acid-labile physiologically
active substance;
[17] an orally disintegrable tablet of the above [1], wherein the fine
granules are produced by fluidized-bed granulation method;
[18] an orally disintegrable tablet of the above [1], wherein the enteric
coating layer comprises an aqueous enteric polymer agent;
[19] an orally disintegrable tablet of the above [18], wherein the aqueous
enteric polymer agent is a methacrylate copolymer;
[20] an orally disintegrable tablet of the above [18], wherein the enteric
coating layer further comprises a sustained-release agent;
[21] an orally disintegrable tablet of the above [20], wherein the
sustained-release agent is a methacrylate copolymer;
[22] an orally disintegrable tablet of the above [20], wherein the
sustained-release agent is in an amount of 5 to 15 weight % relative to
100 weight % of the aqueous enteric polymer agent;
[23] an orally disintegrable tablet of the above [4], wherein the
water-soluble sugar alcohol is erythritol;
[24] an orally disintegrable tablet of the above [4], wherein the
water-soluble sugar alcohol is mannitol;
[25] an orally disintegrable tablet of the above [5], wherein the
water-soluble sugar alcohol is in an amount of 5 to 97 weight % relative
to 160 weight % of the orally disintegrable tablet apart from the fine
granules;
[26] an orally disintegrable tablet of the above [4], wherein the
crystalline cellulose is in an amount of 3 to 50 weight % relative to 100
weight % of the tablet apart from the fine granule;
[27] an orally disintegrable tablet of the above [6], wherein the content
of hydroxypropoxyl group in the low-substituted hydroxypropyl cellulose is
7.0 to 9.9 weight %;
[28] an orally disintegrable tablet of the above [6], wherein the content
of hydroxypropoxyl group in the low-substituted hydroxypropyl cellulose is
5.0 to 7.0 weight %;
[29] an orally disintegrable tablet of the above [1], which further
comprises crospovidone;
[30] an orally disintegrable tablet of the above [1], wherein the oral
disintegration time is one minute or less;
[31] an orally disintegrable tablet of the above [1], which comprises no
lubricant inside the tablet;
[32] fine granules having an average particle diameter of 400 .mu.m or
less, which comprise a composition coated by an enteric coating layer,
said composition having (i) 25 weight % or more of an acid-labile
physiologically active substance and (ii) a basic inorganic salt;
[33] fine granules of the above [32], wherein the average particle
diameter of the fine granules is 300 to 400 .mu.m;
[34] fine granules of the above [32], wherein the particle diameter of the
fine granules is practically 425 .mu.m or less;
[35] fine granules of the above [32], wherein the particle diameter of the
fine granules is practically 400 .mu.m or less;
[36] fine granules of the above [32], wherein the acid-labile
physiologically active substance is a benzimidazole compound or a salt
thereof;
[37] fine granules of the above [36], wherein the benzimidazole compound
is lansoprazole;
[38] fine granules of the above [32], wherein the basic inorganic salt is
a salt of magnesium and/or a salt of calcium;
[39] fine granules of the above [32], wherein the composition comprises a
core being coated by a benzimidazole compound and a basic inorganic salt,
said core comprising crystalline cellulose and lactose;
[40] fine granules of the above [39], wherein the core comprises 50 weight
% or more of lactose;
[41] fine granules of the above [32], wherein the composition comprises 25
to 40 weight % of an acid-labile physiologically active substance;
[42] fine granules of the above [32], which are produced by fluidized-bed
granulation method;
[43] fine granules of the above [32], wherein the enteric coating layer
comprises an aqueous enteric polymer agent;
[44] fine granules of the above [43], wherein the aqueous enteric polymer
agent is a methacrylate copolymer;
[45] fine granules of the above [43], wherein the enteric coating layer
further comprise a sustained-release agent;
[46] fine granules of the above [45], wherein the sustained-release agent
is a methacrylate copolymer;
[47] fine granules of the above [45], wherein the sustained-release agent
is in an amount of 5 to 15 weight % relative to 100 weight % of the
aqueous enteric polymer agent;
[48] fine granules of the above [32], wherein the enteric coating layer is
in an amount of 50 to 70 weight % relative to 100 weight % of the fine
granules;
[49] a tablet, granule, fine granule, capsule, effervescent or suspension
preparation which comprises the fine granules of the above [32], and so
forth.
Claim 1 of 30 Claims
1. An orally disintegrable tablet which
comprises (i) fine granules having an average particle diameter of 400 .mu.m
or less, wherein the fine granules comprise: (a) a core composition
comprising excipient and 10 weight % or more of an acid-labile
physiologically active substance, (b) an enteric coating layer for the
core composition, and (c) a coating layer comprising a water-soluble sugar
alcohol outside the enteric coating layer; and (ii) wherein the additive
in (ii) is comprised in the tablet separately from said fine granules in (i)
in said tablet and said additive comprises water-soluble sugar alcohol,
and wherein oral disintegration time for complete disintegration of the
tablet is one minute or less.
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