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Title:
Flexible vaccine assembly and vaccine delivery platform
United States Patent: 7,939,318
Issued: May 10, 2011
Inventors: McCormick;
Alison A. (Vacaville, CA), Smith; Mark L. (Davis, CA), Palmer; Kenneth E.
(Vacaville, CA), Lindbo; John A. (Vacaville, CA), Nguyen; Long V.
(Vacaville, CA), Pogue; Gregory P. (Vacaville, CA)
Assignee: Kentucky
Bioprocessing, LLC (Owensboro, KY)
Appl. No.: 11/410,572
Filed: April 24, 2006
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Executive MBA in Pharmaceutical Management, U. Colorado
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Abstract
Herein-described are various methods for
making a vaccine that are made of re-assembled virus like particles (VLP).
First, the VLPs are disassembled into encapsidation intermediate
populations. Each encapsidation intermediate population undergoes, for
instance, chemical conjugation of unique peptide or nucleic moieties to
form separate populations. Thereafter, a predetermined amount of each of
the several (one or more) different encapsidation intermediates from the
different populations is mixed and joined, forming intact VLPs,
surrounding a nucleic acid core, that are composed of different
encapsidation intermediate such that the reassembled VLP displays more
than one peptide or nucleic acid. The nucleic acid can function either as
a scaffold alone or can be engineered for the expression of an
immunomodulatory protein in a eukaryotic cell.
Description of the
Invention
SUMMARY OF THE INVENTION
The present invention includes several unique solutions that address
current limitations of VLP technology, while retaining all the positive
characteristics of a successful VLP antigen scaffold. Applicant presents a
method for generating VLP vaccines in adaptable, predictable, stable and
scaleable manners. This work is highly innovative, and there is continuing
development. The method includes generating multi-valent vaccines where
different vaccine protein moieties are fused to the surface of a single
VLP structure conferring a multi-functional effect--the availability of
immune peptides (protein elements stimulating protective immunity) and
peptides that either modulate the host immune response or facilitate
efficient immune cell recognition or processing. The proposed vaccines
will be also bi-functional, where the protein elements of the VLP, with or
without a peptide fusion or series of fusions, encapsidate a modified RNA
moiety. The modified RNA can carry an mRNA of interest and that protected
RNA can then be used to carry nucleic acid content, along with protein,
into an immune cell that takes up the vaccine. The RNA constituents works
synergistically to generate strong, lasting immunological responses by
encoding either an intact pathogen or oncology antigen, proteins that
stimulate host immune responses or proteins that modulate either a type
Th1 or Th2 immune response to the vaccine. The method alleviates problems
associated with other VLP systems by having robust production potential,
improved cellular uptake, and multi-epitope valency. A selection of
structurally similar, yet immunologically distinct VLP carriers allows
rotation of the coat backbone for prime-boost strategies that have proven
unworkable in other VLP systems.
Vaccination with bi-functional RNAs presents an alternative to DNA
vaccination, with some distinct advantages. In the first instance, there
is little concern that an RNA-based vaccine could cause oncogenesis
because it cannot incorporate into or transform the genome. Secondly,
there is good evidence that one could deliver an RNA vaccine derived from
an RNA virus (such as an alphavirus) as a safe self-amplifying vaccine
vector. Alphavirus replicons are cytolytic for cells, and thus the
replicating RNA vaccine is intrinsically transient and self-eliminating.
Alphavirus "replicon" vaccines cause powerful immune responses--both
antibody and cell-mediated--associated with both increases in the amount
of antigen produced as well as the production of inflammatory cytokines
induced by intracellular accumulation of the viral dsRNA replicative
intermediate. These features indicate that the dosage of replicative RNA
required for induction of effective immune responses would be orders of
magnitude lower than that required by DNA immunization. However, the major
drawback associated with naked RNA vaccines is the notoriously labile
nature of the nucleic acid: this severely limits the application of RNA
vaccines for mass immunizations.
Alphavirus replicon vaccines are currently delivered either as naked RNA
transcribed in vitro, packaged in alphavirus-like particles (replicon
particles), or as plasmids containing infectious cDNAs, driven by the
cytomegalovirus immediate early promoter (CMV promoter). Replicon
particles are very efficient as vehicles for carrying the replicon RNAs
into cells, but production is complicated, inefficient and unreliable. An
efficient packaging and RNA stabilization technology is therefore required
to protect alphavirus-based RNA vaccines from degradation. Two viable
options present themselves: (1) to deliver recombinant alphavirus
constructs as infectious cDNA plasmids; (2) to package alphavirus RNA
transcribed in vitro such that it is protected from nucleases and has good
stability and storage properties. An approach for the latter option is
presented below.
The inventors employ as a VLP carrier the well-characterized plant virus,
tobacco mosaic virus (TMV), and exploit its unique abilities to
reconstitute VLP structures in vitro onto various heterologous RNA
sequences.
By introducing a cysteine in the solvent exposed sequences of TMV coat, we
can introduce and fuse foreign antigen epitopes ex-vivo. Epitope sequences
that are not amenable to in vitro synthesis will be fused in-frame
genetically to the TMV coat protein. TMV VLPs will be reassembled in vitro
decorated with a single epitope (monovalent), or with a collection of
different epitopes (multivalent), derived from in vitro conjugation or
expressed from a genetic fusion.
As a scaffold for reassembly, the present invention includes using an RNA
that encodes a protein that will enhance vaccine potency, thereby creating
a bi-functional antigen delivery system that derives its activity from
both protein and nucleic acid. The RNA can also incorporate an alphavirus
replicon to augment translation. Essential for the encapsidation of the
RNA molecule by the TMV coat protein, to generate an RNA-containing VLP,
is the presence of the 75 nucleotide sequence comprising loop 1 of the
origin of assembly (OAS). By combining this 75 nucleotide sequence with
foreign sequences encoding protein(s) or peptide(s) of therapeutic
interest, the RNA molecule can function as an effective scaffold for the
generation of a TMV-like VLP. The RNA can encode any number of
immunomodulating factors (e.g. IL4, IL1.beta. or IFN.gamma.) that ensure a
highly successful immune response to the vaccine, and help generate either
protective or therapeutic immunity to the pathogen, or deliver inhibitory
RNA signal (RNAi) for targeted gene inhibition. This VLP strategy can be
applied to effectively target immune cells and stimulate Th1 type
responses.
An important requirement to inducing a Th1 type immune response is getting
VLPs into cells for processing and antigen presentation. Peptides with
known cell targeting have been identified (Samuel 0., Shai, Y., 2001
Bichem. 40, 1340; Magnusson et al. 2001 J. Virol. 75 7280; Bushkin-Harav
et al. 1998 FEBS L. 424 243) and can be tested in vitro by direct
examination of cell entry, and in vivo for augmented antigen presentation
by examining the type and speed of immune response to target antigens.
Targeting and fusion peptides will be tested for their ability to augment
cellular uptake of TMV, as well as their ability to deliver encapsidated
RNA in vitro and in vivo.
A common method to improving vaccination is to co-administer an adjuvant
or a specific T-helper peptide to stimulate T-cell help. CpG DNA has been
shown to be an easily administered adjuvant that improves Th1 type immune
responses when co-administered with an appropriate vaccine (Krieg. 2000
Vaccine 19, 618). Most CpG DNA adjuvants have been given mixed with the
vaccine and administered subcutaneously (s.c.), although the single strand
thiolated DNA can also be fused to a protein carrier through SPDP
conjugation chemistry. Also, several universal T-helper peptides have been
identified (Kulkarni, A. B., et al., 1995 J. Virol. 69,1261;
Panina-Bordignon, 1989 Eu. J. Imm. 19, 2237; Boraschi, 1988 J Exp Med.
168,675; Weiner, G. et al., 1997 Proc. Nat. Acad. Sci 94 10833).
Immunostimulatory peptides, usually fragments of cytokines, have also been
identified that direct Th1 type immunity after vaccination in combination
with pathogen or self-antigen peptides or subunit vaccines (IL1.beta.,
Boraschi, 1988 J Exp Med. 168,675). Coat fusions containing T-helper or
adjuvant peptides or CpG DNA oligo will be used to augment the
immunogenicity of co-expressed peptides, or encapsidated RNA.
Lastly, it is well established that cytokines play an important role in
determining which arm of the immune system is activated after vaccine
delivery. Interleukin 4 (IL4) has been implicated in directing Th2 type
immune responses and interferon gamma (IFN.gamma.) is an important
contributor to Th1 responses (Spellberg and Edwards. 2001 Clin Infect Dis
32, 76). By introducing IL4 and IFN.gamma. RNA into cells by encapsidation
into a TMV VLP, we may be able to influence the type of immune response
that is generated. Applicant can test both antibody isotype responses to
antigen, which are a reflection of Th1 or Th2 antigen presentation, as
well as assess CTL responses that are primarily a consequence of Th1
immunity.
Cell fusion peptides, T-help, adjuvants, pathogen antigens, tumor antigens
and encapsidated cytokine RNA will be tested systematically in combination
with antigens from Papillomavirus and melanoma murine disease models.
Immunogencity and challenge models will establish incremental improvements
over vaccination with single peptides, and define the best peptide/RNA
combinations for generating Th1 or Th2 immune responses.
The availability of such a flexible and effective vaccine platform
provides opportunities to apply non-live vaccines for humans and livestock
thus reducing side effects and increasing effectiveness. New vistas of
medical practice, including applications for breaking self-tolerance and
driving immune responses against weak antigens, may be opened by the
synergistic and high specific-activity of the disclosed vaccine platform.
The invention relates to a method where a specified virus, such as a
tobacco mosaic virus (TMV), is disrupted into a plurality of subunits.
Each subunit contains a genetically fused peptide or is subjected to a
conjugation reaction in order to attach a predetermined epitope, peptide
or nucleotide thereto. A plurality of subunits are processed in this
manner to produce a plurality of subunit groups, where one subunit group
has attached thereto a predetermined peptide; another subunit group has a
second peptide; another subunit has a predetermined epitope attached there
to; and another subunit group has a nucleotide attached thereto, and so
on, for as many subunit groups necessary to provide the building blocks
for a plurality of virus vaccines.
An alternative strategy is to employ TMV RNA modified to initiate internal
ribosomal entry by introducing specific sequences known to cause such an
effect. These internal ribosomal entry sites (IRES) are effective in
causing internal translation products from a polycystronic RNA in
mammalian cells (Yang et al., J Virol 1989 63(4):1651-60). Introduction of
an IRES into a TMV genome in frame with an RNA encoding either a full
length gene product or immunostimulatory cytokine or other kind of
immunomodulatory protein allows for translation of that protein. Because
these IRES are introduced into non-replicating RNA, the amount of TMV and
proportional transcript taken up by a cell after vaccination is
conceivably lower than with a self replicating RNA such as encoded by an
alphavirus replicon, but the level of translation product should be
sufficient to induce the correct response.
The present invention includes research and development of technological
solutions to help the USA to produce and supply effective vaccine reagents
in response to unanticipated pathogen threats. Applicant specifically
addresses issues that limit bio-defense application of nucleic acid
vaccines: poor environmental stability and high dosage requirements. In
addressing these issues, we will draw upon the core of knowledge that the
inventors possesses in the field of positive stranded RNA viruses and
their applications in biotechnology to develop a set of molecular tools to
improve nucleic acid vaccines. Applicant will also demonstrate our
capacity to produce protein subunit vaccines that will-provide effective
antibody responses. Production of protein subunit vaccines is inherently
slower than nucleic acid vaccines and so, practically, will only be
available within a delayed period following encounter with a new pathogen
threat. However, the inventor's non-transgenic plant-based vaccine
expression platform (GENEWARE.RTM.) has the capability to express a
variety of proteins, including virus-like particles (VLP)--known to be
potent inducers of antibodies in vaccinated individuals--rapidly.
Applicant has recently used a modified TMV expression vector to produce 16
different human therapeutic vaccines in tobacco plants, and have shown
excellent safety in a Phase I clinical trial (BB-IND #9283). Unlike other
competing technologies, GENEWARE.RTM. does not require specialized
fermentation facilities, and uses the efficient, rapid protein production
strategy of the plant virus TMV to harness plant protein production
machinery to produce vaccine proteins. A typical harvest time, post
inoculation is less than 21 days. Since the same virus is used from pilot
testing to large-scale manufacturing, there is little or no transition
time between validation and manufacturing scale up. Most of the delay in
delivery of vaccines via GENEWARE.RTM. technology would be in the growth
of plants, and establishment of antigen-specific purification protocols.
These aspects of the technology result in a low cost of production for
plant-derived VLP vaccines.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to a novel method for for the colorimetric
detection and quantitation of total protein.
The present invention relates to a novel method for construction of a
plurality of vaccines and pharmaceuticals using viruses, such as the
tobacco mosaic virus (TMV). In broad terms, the invention is practiced in
a manner depicted generically in FIGS. 1-6 (see Original Patent), as
described below.
The description of the present invention is first provided in general
terms, followed by a more detailed description that includes many
biochemical procedures.
Standard methodologies can produce a pseudo-multivalent vaccine product by
a chemical conjugation process outlined in FIG. 1 (see Original Patent).
VLP particles are produced (S1) and isolated (S2). Individual peptides are
individually chemically conjugated to the surface of independent lots of
VLPs (S3) to produce distinct populations of VLPs, each displaying a
unique peptide adduct. It is possible to conceive that multiple peptides
could be simultaneously conjugated on the surface of the same population
of VLPs to produce VLPs with a random distribution of unique peptides. The
distinct populations of immune particles are then mixed (S4) to produce a
population of VLP particles with distinct peptides covalently attached to
the surface (P1). The resulting product will display distinct peptides in
its mixture, but each will be independently taken up by immune cells and
independently used to stimulate the immune system. There will be a lack of
synergy between the fused peptides since there is no special connection
between different peptides; each functions independently.
The described invention exploits the unique properties of the tobacco
mosaic virus (TMV) that is amenable to the procedures outlined in FIG. 1,
but also new methods (FIG. 2 (see Original Patent)) with significant
advantages. As represented by the box S5 in FIG. 1, a TMV virion is
constructed with a surface associated amino acid allowing for improved
chemical conjugation. This can be the presence of a unique, surface
associated cysteine or lysine residue, although other methods can be
employed. Large quantities of TMV are produced (S6) using, for instance,
tobacco plants that are infected with the desired strain of TMV, then
processed as described in co-pending patent application Ser. No.
09/962,527 filed Sep. 24, 2001, entitled PROCESS FOR ISOLATING AND
PURIFYING VITAMINES AND SUGARS FROM PLANT SOURCES, and related U.S. Pat.
Nos. 6,303,779, 6,033,895 and 6,037,456 all commonly assigned to Large
Scale Biology Corporation, Vacaville, Calif., all of which are
incorporated herein by reference in their entirety. Once large quantities
of TMV are available, a process that is described in greater detail below
disrupts the TMV in order to produce a large number of subunits (SU) or
20S disks, as represented by the box S7 and S8. The subunits are then
separated at step S9 to form a plurality of subunits, each to be processed
separately, as is described in greater detail below. As represented by
step S9, each individual subunit group is subjected to a conjugation
reaction in order to add predetermined components, such as a functional
peptide, epitope, proteins or nucleic acid sequence to the subunits in
that subunit group, in a manner that is described in greater detail below.
As represented at step S10, pluralities of groups of subunits are now
constructed into a single VLP structure where each subunit having specific
epitopes, peptides, proteins or nucleotides attached thereto. TMV 20S
disks naturally reassociate to form a rod-shaped virion surrounding an RNA
molecule containing a unique sequence termed the TMV ori, or origin of
assembly (OAS). This produces a multivalent vaccine (P2) that is not
equivalent to a simple mixing reaction. Multifunctional peptide or nucleic
acid adducts are linked physically to one another allowing each to
synergistically enhance the cellular uptake of the VLP vaccine, immune
processing, number of immune peptides presented to the immune system and
the nature of the stimulated immune response. The simultaneous
presentation of each peptide or nucleic acid component on the same VLP,
rather than on distinct, unlinked VLP populations, is predicted to enhance
the effectiveness of the VLP vaccine and lower the lower dose.
Further basic steps in the method of the present invention are depicted in
FIG. 2 (see Original Patent). Specifically, at step S10 a specific
recombinant RNA sequence is selected to be the scaffold for assembly of
the TMV VLPs. The specific VLP subunits selected in step S10 are combined
with the RNA selected to form a reassembled TMV via a process that is
described in greater detail below. The RNA can act only as a structural
scaffold and could represent only the TMV RNA itself, not offering any
augmented function other than a building block of the new VLP vaccine.
However, recombinant RNAs can be constructed containing the TMV ori (S10)
that also encode proteins. Once the VLP is taken up in immune cells, the
TMV virion has unique function. It is preferentially bound by ribosomes
and disassembled by a co-translational mechanism (Mundry et al., J Gen
Virol. April 1991; 72 (Pt 4):769-77). This would allow the efficient
translation of this RNA so that the encoded protein is produced within the
host immune cells. The encoded protein can either be an intact antigen to
stimulate humoral or cellular immune responses against the targeted
pathogen or cancer. Conversely, the RNA could encode immune stimulatory
proteins (enhancing the amplitude of immune response) or modulatory
proteins (insuring the direction, Th1 or Th2, of the immune response).
This combination of protein elements that stimulate the immune response,
as well as promoting the efficiency and effectiveness of the response,
--in combination with an encoded nucleic acid component that is functional
for augmenting the immune response, makes this vaccine truly bifunctional.
It should be noted that RNA is inherently unstable as a `naked` element,
or one not coated with a protective protein coating. However, it has an
advantage over DNA in nucleic acid vaccines since it promotes translation
of the desired product within immune cells, but is degraded and does not
risk the immunized host with DNA recombination and the associated
oncologic events. `Naked` or uncoated nucleic acid vaccines of RNA or DNA
types are very inefficient, where milligram (mg) quantities of DNA are
required for any immune response in humans. Out of the mg of vaccine
administered, picograms or less are taken up by immune cells. This results
in expensive manufacturing and formulation costs, and very inefficient
unpredictable immune responses. This invention allows the `naked` RNA
encoding important antigens or immune enhancing proteins to be coated and
protected within the VLP structure of TMV. Such coating enhances the
stability of the RNA and improves the delivery efficiency.
VLP vaccines are not dependent only on chemical conjugation to add immune
peptides to their surface. The art describes methods for generating VLP
vaccine through the genetic fusion of immunologically relevant peptides to
the surface of VLPs. This process is described in FIG. 3. In this case,
individual (S11) or multiple (S14) peptides are fused to the surface of
the VLP protein through recombinant DNA procedures where the protein
coding sequence for the immune peptide is fused to that of the VLP
structure. Each individual or multi-peptide displayed VLP structure is
purified (S11) and then qualified for its properties (S12). A multivalent
vaccine is constructed by mixing either individual VLP populations
displaying one or more peptides by genetic fusion (S13) or simply using a
single population of VLP that is displaying more than one peptide by
genetic means (S14). These procedures produce a multivalent VLP immunogen
composed of multiple separate VLP populations, each displaying a unique
immune peptide (P3). This approach suffers from the same limitations of
the vaccines produced in FIG. 1 where little to no synergistic activity
can be predicted by the simple mixture of non-linked peptides. Further,
the VLP vaccines lack a nucleic acid component and are simply single
functional vaccines--only providing a protein-based signal to the immune
system.
This invention overcomes these difficulties by allowing truly multi-valent
and multi-functional vaccines to be derived. TMV is amenable to the same
procedures described in FIG. 3 to produce mixtures of VLPs each with
unique genetic fusions. However, its unique properties permit the
procedure described in FIG. 4. Individual TMV virions can be prepared with
single or multiple peptides by genetic means (S15). Each individual virion
is isolated (S15) and qualified. Each TMV virion is separately
disassembled (S16) and SU are prepared (S17) composed of 20S disks
displaying a unique array of immune peptides. This plurality of SU are
then reassembled surrounding a RNA containing the TMV ori to produce TMV
VLP (S18). The final product is indeed a VLP vaccine that displays
multiple immune peptides simultaneously on the surface of each VLP (P4)
and contains RNA that functions both as a scaffold for VLP assembly and as
a separate immune stimulus. The advantages of this approach are the same
as described above in that the particle is multi-functional in terms of
the plurality of immune, immune modulatory, immune stimulatory or cell
uptake facilitating peptides simultaneously displayed on the surface of
the VLP. This allows more efficient cellular uptake, processing and immune
stimulation resulting in reduced dose and improved immune protection. The
RNA again contributes essential functions beyond a scaffolding device. It
can encode intact antigens, immune modulatory, immune stimulatory proteins
to further augment the immune response. The RNA is protected within the
VLP and is delivered efficiently to the cellular translation apparatus by
the natural functions of TMV VLPs.
It should be understood that the above description is only a basic
framework of steps upon which the present invention functions, and a basic
understanding of the platform for constructing vaccines and pharmaceutical
products in accordance with the present invention. The steps outlined in
the flow diagrams in FIG. 2 and FIG. 4 are illustrated visually in FIGS. 5
and 6. Two further points should be noted with regard to the basic
frameworks outlined in FIGS. 1 to 4. Firstly these figures indicate that
various vaccine compositions contain 3 unique epitopes either displayed on
separate VLPs or virions or all reassembled onto one VLP or virion. The
number three was chosen purely for illustrative purposes and it should be
understood that any number of epitopes can be recombined to form a
multivalent vaccine. Secondly the entity displayed on the surface of the
VLP or virion need not be limited to a peptide epitope as indicated in
FIGS. 3 and 4. The displayed entity can also be a nucleotide, introduced
by chemical fusion, or a complete protein, introduced by either chemical
or genetic fusion. Furthermore all possible combinations of nucleotide,
peptide epitope and complete protein, in terms of both number and ratio,
can be envisioned for multivalent vaccine reassembly. For example peptide
1, nucleotide A and complete protein X, each displayed on separate virions
or VLPs can be combined to yield a multivalent VLP vaccine similar to P3
in FIG. 3. Alternatively separate pools of 20S disks each displaying
peptide 1, nucleotide A and complete protein X can be reassembled in vitro
to generate a multivalent vaccine similar to P4 in FIG. 4, where all
entities reside on a single VLP or virion.
Claim 1 of 3 Claims
1. A method for making a virus-like
particle (VLP) containing multiple, different composition peptides or
proteins displayed by a process comprising the steps of: a) disassembling
separate VLP populations, each displaying a distinct peptide or protein
via genetic fusion; b) disassembling a separate VLP population that has a
surface residue for chemical conjugation, provided by genetic fusion; c)
forming encapsidation intermediate populations such that: i) each displays
a distinct peptide or protein and ii) each displays a surface residue for
chemical conjugation; d) effecting chemical conjugation of unique peptide,
protein or nucleic acid moieties to separate populations of the
encapsidation intermediate displaying surface residue for chemical
conjugation; e) mixing encapsidation intermediates from different
populations displaying peptides or proteins by genetic fusion or
displaying peptides, proteins or nucleic acids by chemical conjugation; f)
forming intact VLP surrounding a nucleic acid core that is composed of
different encapsidation intermediates such that the VLP displays more than
one moiety, be it peptide, protein or nucleic acid, or some combination of
these moieties.
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