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Title:
Engineered microorganisms capable of producing target compounds under
anaerobic conditions
United States Patent: 8,097,440
Issued: January 17, 2012
Inventors: Buelter; Thomas
(Denver, CO), Meinhold; Peter (Denver, CO), Feldman; Reid M. Renny (San
Francisco, CA), Hawkins; Andrew C. (Parker, CO), Urano; Jun (Irvine, CA),
Bastian; Sabine (Pasadena, CA), Arnold; Frances (La Canada, CA)
Assignee: Gevo, Inc.
(Englewood, CO), California Institute of Technology (Pasadena, CA)
Appl. No.: 13/269,937
Filed: October 10, 2011
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Pharm/Biotech Jobs
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Abstract
The present invention is generally
provides recombinant microorganisms comprising engineered metabolic
pathways capable of producing C3-C5 alcohols under aerobic and anaerobic
conditions. The invention further provides ketol-acid reductoisomerase
enzymes which have been mutated or modified to increase their NADH-dependent
activity or to switch the cofactor preference from NADPH to NADH and are
expressed in the modified microorganisms. In addition, the invention
provides isobutyraldehyde dehydrogenase enzymes expressed in modified
microorganisms. Also provided are methods of producing beneficial
metabolites under aerobic and anaerobic conditions by contacting a
suitable substrate with the modified microorganisms of the present
invention.
Description of the
Invention
SUMMARY OF THE INVENTION
The present invention provides recombinant microorganisms comprising an
engineered metabolic pathway capable of producing one or more C3-C5
alcohols under aerobic and anaerobic conditions. In a preferred
embodiment, the recombinant microorganism produces the C3-C5 alcohol under
anaerobic conditions at a rate higher than a parental microorganism
comprising a native or unmodified metabolic pathway. In another preferred
embodiment, the recombinant microorganism produces the C3-C5 alcohol under
anaerobic conditions at a rate of at least about 2-fold higher than a
parental microorganism comprising a native or unmodified metabolic
pathway. In another preferred embodiment, the recombinant microorganism
produces the C3-C5 alcohol under anaerobic conditions at a rate of at
least about 10-fold, of at least about 50-fold, or of at least about
100-fold higher than a parental microorganism comprising a native or
unmodified metabolic pathway.
In various embodiments described herein, the C3-C5 alcohol may be selected
from 1-propanol, 2-propanol, 1-butanol, 2-butanol, isobutanol,
2-methyl-1-butanol, 3-methyl-1-butanol, and 1-pentanol. In a preferred
embodiment, the C3-C5 alcohol is isobutanol. In another preferred
embodiment, isobutanol is produced at a specific productivity of at least
about 0.025 g l.sup.-1 h.sup.-1 OD.sup.-1.
In one aspect, there are provided recombinant microorganisms comprising an
engineered metabolic pathway for producing one or more C3-C5 alcohols
under anaerobic and aerobic conditions that comprises an overexpressed
transhydrogenase that converts NADH to NADPH. In one embodiment, the
transhydrogenase is a membrane-bound transhydrogenase. In a specific
embodiment, the membrane-bound transhydrogenase is encoded by the E. coli
pntAB genes or homologues thereof.
In another aspect, there are provided recombinant microorganisms
comprising an engineered metabolic pathway for producing one or more C3-C5
alcohols under anaerobic and aerobic conditions that comprises an NADPH-dependent
glyceraldehyde-3-phosphate dehydrogenase. In one embodiment, the NADPH-dependent
glyceraldehyde-3-phosphate dehydrogenase is encoded by the Clostridium
acetobutylicum gapC gene. In another embodiment, the NADPH-dependent
glyceraldehyde-3-phosphate dehydrogenase is encoded by the Kluyveromyces
lactis GDP1 gene.
In yet another aspect, there are provided recombinant microorganisms
comprising an engineered metabolic pathway for producing one or more C3-C5
alcohols under anaerobic and aerobic conditions that comprises one or more
enzymes catalyzing conversions in said engineered metabolic pathway that
are not catalyzed by glyceraldehyde-3-phosphate dehydrogenase, and wherein
said one or more enzymes have increased activity using NADH as a cofactor.
In one embodiment, said one or more enzymes are selected from an NADH-dependent
ketol-acid reductoisomerase (KARI) and an NADH-dependent alcohol
dehydrogenase (ADH). In various embodiments described herein, the KARI
and/or ADH enzymes may be engineered to have increased activity with NADH
as the cofactor as compared to the wild-type E. coli KARI llvC and a
native E. coli ADH YqhD, respectively. In some embodiments, the KARI
and/or the ADH are modified or mutated to be NADH-dependent. In other
embodiments, the KARI and/or ADH enzymes are identified in nature with
increased activity with NADH as the cofactor as compared to the wild-type
E. coli KARI llvC and a native E. coli ADH YqhD, respectively.
In various embodiments described herein, the KARI and/or ADH may show at
least a 10-fold higher catalytic efficiency using NADH as a cofactor as
compared to the wild-type E. coli KARI llvC and the native ADH YqhD,
respectively. In a preferred embodiment, the KARI enhances the recombinant
microorganism's ability to convert acetolactate to
2,3-dihydroxyisovalerate under anaerobic conditions. In another
embodiment, the KARI enhances the recombinant microorganism's ability to
utilize NADH from the conversion of acetolactate to
2,3-dihydroxyisovalerate.
The present invention also provides modified or mutated KARI enzymes that
preferentially utilize NADH rather than NADPH, and recombinant
microorganisms comprising said modified or mutated KARI enzymes. In
general, these modified or mutated KARI enzymes may enhance the cell's
ability to produce beneficial metabolites such as isobutanol and enable
the production of beneficial metabolites such as isobutanol under
anaerobic conditions.
In certain aspects, the invention includes KARIs which have been modified
or mutated to increase the ability to utilize NADH. Examples of such KARIs
include enzymes having one or more modifications or mutations at positions
corresponding to amino acids selected from the group consisting of: (a)
alanine 71 of the wild-type E. coli llvC (SEQ ID NO: 13); (b) arginine 76
of the wild-type E. coli llvC; (c) serine 78 of the wild-type E. coli llvC;
and (d) glutamine 110 of the wild-type E. coli llvC, wherein llvC (SEQ ID
NO: 13) is encoded by codon optimized E. coli ketol-acid reductoisomerase
(KARI) genes Ec_ilvC_coEc (SEQ ID NO: 11) or Ec_ilvC_coSc (SEQ ID NO: 12).
In one embodiment, the KARI enzyme contains a modification or mutation at
the amino acid corresponding to position 71 of the wild-type E. coli llvC
(SEQ ID NO: 13). In another embodiment, the KARI enzyme contains a
modification or mutation at the amino acid corresponding to position 76 of
the wild-type E. coli llvC (SEQ ID NO: 13). In yet another embodiment, the
KARI enzyme contains a modification or mutation at the amino acid
corresponding to position 78 of the wild-type E. coli llvC (SEQ ID NO:
13). In yet another embodiment, the KARI enzyme contains a modification or
mutation at the amino acid corresponding to position 110 of the wild-type
E. coli llvC (SEQ ID NO: 13).
In one embodiment, the KARI enzyme contains two or more modifications or
mutations at the amino acids corresponding to the positions described
above. In another embodiment, the KARI enzyme contains three or more
modifications or mutations at the amino acids corresponding to the
positions described above. In yet another embodiment, the KARI enzyme
contains four modifications or mutations at the amino acids corresponding
to the positions described above.
In one specific embodiment, the invention is directed to KARI enzymes
wherein the alanine at position 71 is replaced with serine. In another
specific embodiment, the invention is directed to KARI enzymes wherein the
arginine at position 76 is replaced with aspartic acid. In yet another
specific embodiment, the invention is directed to KARI enzymes wherein the
serine at position 78 is replaced with aspartic acid. In yet another
specific embodiment, the invention is directed to KARI enzymes wherein the
glutamine at position 110 is replaced with valine. In yet another specific
embodiment, the invention is directed to KARI enzymes wherein the
glutamine at position 110 is replaced with alanine. In certain
embodiments, the KARI enzyme contains two or more modifications or
mutations at the amino acids corresponding to the positions described in
these specific embodiments. In certain other embodiments, the KARI enzyme
contains three or more modifications or mutations at the amino acids
corresponding to the positions described in these specific embodiments. In
an exemplary embodiment, the KARI enzyme contains four modifications or
mutations at the amino acids corresponding to the positions described in
these specific embodiments. In additional embodiments described herein,
the KARI may further comprise an amino acid substitution at position 68 of
the wild-type E. coli llvC (SEQ ID NO: 13).
In one embodiment, the modified or mutated KARI is selected from group
consisting of SEQ ID NO: 17, SEQ ID NO: 19, SEQ ID NO: 23, SEQ ID NO: 25,
SEQ ID NO: 34, SEQ ID NO: 36, SEQ ID NO: 38, SEQ ID NO: 40, SEQ ID NO: 42
and SEQ ID NO: 44.
Further included within the scope of the invention are KARI enzymes, other
than the E. coli llvC (SEQ ID NO: 13), which contain alterations
corresponding to those set out above. Such KARI enzymes may include, but
are not limited to, the KARI enzymes encoded by the S. cerevisiae ILV5
gene, the KARI enzyme encoded by the E. coli ilvC gene and the KARI
enzymes from Piromyces sp., Buchnera aphidicola, Spinacia oleracea, Oryza
sativa, Chlamydomonas reinhardtii, Neurospora crassa, Schizosaccharomyces
pombe, Laccaria bicolor, Ignicoccus hospitalis, Picrophilus torridus,
Acidiphilium cryptum, Cyanobacteria/Synechococcus sp., Zymomonas mobilis,
Bacteroides thetaiotaomicron, Methanococcus maripaludis, Vibrio fischeri,
Shewanella sp, Gramella forsetti, Psychromonas ingrhamaii, and Cytophaga
hutchinsonii.
In certain exemplary embodiments, the KARI to be modified or mutated is a
KARI selected from the group consisting of Escherichia coli (GenBank No:
NP.sub.--418222, SEQ ID NO 13), Saccharomyces cerevisiae (GenBank No:
NP.sub.--013459, SEQ ID NO: 70), Methanococcus maripaludis (GenBank No:
YP.sub.--001097443, SEQ ID NO: 71), Bacillus subtilis (GenBank Nos:
CAB14789, SEQ ID NO: 72), Piromyces sp (GenBank No: CAA76356, SEQ ID NO:
73), Buchnera aphidicola (GenBank No: AAF13807, SEQ ID NO: 74), Spinacia
oleracea (GenBank Nos: .quadrature.01292 and CAA40356, SEQ ID NO: 75),
Oryza sativa (GenBank No: NP.sub.--001056384, SEQ ID NO: 76) Chlamydomonas
reinhardtii (GenBank No: XP.sub.--001702649, SEQ ID NO: 77), Neurospora
crassa (GenBank No: XP.sub.--961335, SEQ ID NO: 78), Schizosaccharomyces
pombe (GenBank No: NP.sub.--001018845, SEQ ID NO: 79), Laccaria bicolor (GenBank
No: XP.sub.--001880867, SEQ ID NO: 80), Ignicoccus hospitalis (GenBank No:
YP.sub.--001435197, SEQ ID NO: 81), Picrophilus torridus (GenBank No:
YP.sub.--023851, SEQ ID NO: 82), Acidiphilium cryptum (GenBank No: YP.sub.--001235669,
SEQ ID NO: 83), Cyanobacteria/Synechococcus sp. (GenBank No: YP.sub.--473733,
SEQ ID NO: 84), Zymomonas mobilis (GenBank No: YP.sub.--162876, SEQ ID NO:
85), Bacteroides thetaiotaomicron (GenBank No: NP.sub.--810987, SEQ ID NO:
86), Vibrio fischeri (GenBank No: YP.sub.--205911, SEQ ID NO: 87),
Shewanella sp (GenBank No: YP.sub.--732498, SEQ ID NO: 88), Gramella
forsetti (GenBank No: YP.sub.--862142, SEQ ID NO: 89), Psychromonas
ingrhamaii (GenBank No: YP.sub.--942294, SEQ ID NO: 90), and Cytophaga
hutchinsonii (GenBank No: YP.sub.--677763, SEQ ID NO: 91).
In various embodiments described herein, the modified or mutated KARI may
exhibit an increased catalytic efficiency with NADH as compared to the
wild-type KARI. In one embodiment, the KARI has at least about a 5%
increased catalytic efficiency with NADH as compared to the wild-type
KARI. In another embodiment, the KARI has at least about a 25%, at least
about a 50%, at least about a 75%, or at least about a 100% increased
catalytic efficiency with NADH as compared to the wild-type KARI.
In some embodiments described herein, the catalytic efficiency of the
modified or mutated KARI with NADH is increased with respect to the
catalytic efficiency with NADPH of the wild-type KARI. In one embodiment,
the catalytic efficiency of said KARI with NADH is at least about 10% of
the catalytic efficiency with NADPH of the wild-type KARI. In another
embodiment, the catalytic efficiency of said KARI with NADH is at least
about 25%, at least about 50%, or at least about 75% of the catalytic
efficiency with NADPH of the wild-type KARI. In some embodiments, the
modified or mutated KARI preferentially utilizes NADH rather than NADPH.
In one embodiments, the invention is directed to modified or mutated KARI
enzymes that demonstrate a switch in cofactor preference from NADPH to
NADH. In one embodiment, the modified or mutated KARI has at least about a
2:1 ratio of k.sub.cat with NADH over k.sub.cat with NADPH. In an
exemplary embodiment, the modified or mutated KARI has at least about a
10:1 ratio of k.sub.cat with NADH over k.sub.cat with NADPH.
In one embodiments, the invention is directed to a modified or mutated
KARI enzyme that exhibits at least about a 1:10 ratio of catalytic
efficiency (k.sub.cat/K.sub.M) with NADH over catalytic efficiency with
NADPH. In another embodiment, the modified or mutated KARI enzyme exhibits
at least about a 1:1 ratio of catalytic efficiency (k.sub.cat/K.sub.M)
with NADH over catalytic efficiency with NADPH. In yet another embodiment,
the modified or mutated KARI enzyme exhibits at least about a ratio of
catalytic efficiency (k.sub.cat/K.sub.M) with NADH over catalytic
efficiency with NADPH. In an exemplary embodiment, the modified or mutated
KARI enzyme exhibits at least about a 100:1 ratio of catalytic efficiency
(k.sub.cat/K.sub.M) with NADH over catalytic efficiency with NADPH.
In some embodiments, the modified or mutated KARI has been modified to be
NADH-dependent. In one embodiment, the KARI exhibits at least about a 1:10
ratio of K.sub.M for NADH over K.sub.M for NADPH.
In additional embodiments, the invention is directed to modified or
mutated KARI enzymes that have been codon optimized for expression in
certain desirable host organisms, such as yeast and E. coli. In other
aspects, the present invention is directed to recombinant host cells (e.g.
recombinant microorganisms) comprising a modified or mutated KARI enzyme
of the invention. According to this aspect, the present invention is also
directed to methods of using the modified or mutated KARI enzymes in any
fermentation process where the conversion of acetolactate to
2,3-dihydroxyisovalerate is desired. In one embodiment according to this
aspect, the modified or mutated KARI enzymes may be suitable for enhancing
a host cell's ability to produce isobutanol and enable the production of
isobutanol under anaerobic conditions. In another embodiment according to
this aspect, the modified or mutated KARI enzymes may be suitable for
enhancing a host cell's ability to produce 3-methyl-1-butanol.
According to this aspect, the present invention is also directed to
methods of using the modified or mutated KARI enzymes in any fermentation
process where the conversion of 2-aceto-2-hydroxy-butyrate to
2,3-dihydroxy-3-methylvalerate is desired. In one embodiment according to
this aspect, the modified or mutated KARI enzymes may be suitable for
enhancing a host cell's ability to produce 2-methyl-1-butanol and enable
the production of 2-methyl-1-butanol under anaerobic conditions.
In another aspect, there are provided recombinant microorganisms
comprising an engineered metabolic pathway for producing one or more C3-C5
alcohols under anaerobic conditions, wherein said engineered metabolic
pathway comprises a first dehydrogenase and a second dehydrogenase that
catalyze the same reaction, and wherein the first dehydrogenase is NADH-dependent
and wherein the second dehydrogenase is NADPH dependent. In an exemplary
embodiment, the first dehydrogenase is encoded by the E. coli gene maeA
and the second dehydrogenase is encoded by the E. coli gene maeB.
In another aspect, there are provided recombinant microorganisms
comprising an engineered metabolic pathway for producing one or more C3-C5
alcohols under anaerobic conditions, wherein said engineered metabolic
pathway comprises a replacement of a gene encoding for pyk or homologs
thereof with a gene encoding for ppc or pck or homologs thereof. In
another embodiment, the engineered metabolic pathway may further comprise
the overexpression of the genes mdh and maeB.
In various embodiments described herein, the recombinant microorganisms
may further be engineered to express an isobutanol producing metabolic
pathway comprising at least one exogenous gene that catalyzes a step in
the conversion of pyruvate to isobutanol. In one embodiment, the
recombinant microorganism may be engineered to express an isobutanol
producing metabolic pathway comprising at least two exogenous genes. In
another embodiment, the recombinant microorganism may be engineered to
express an isobutanol producing metabolic pathway comprising at least
three exogenous genes. In another embodiment, the recombinant
microorganism may be engineered to express an isobutanol producing
metabolic pathway comprising at least four exogenous genes. In another
embodiment, the recombinant microorganism may be engineered to express an
isobutanol producing metabolic pathway comprising five exogenous genes.
In various embodiments described herein, the isobutanol pathway enzyme(s)
may be selected from the group consisting of acetolactate synthase (ALS),
ketol-acid reductoisomerase (KARI), dihydroxyacid dehydratase (DHAD),
2-keto-acid decarboxylase (KIVD), and alcohol dehydrogenase (ADH).
In another embodiment, the recombinant microorganism further comprises a
pathway for the fermentation of isobutanol from a pentose sugar. In one
embodiment, the pentose sugar is xylose. In one embodiment, the
recombinant microorganism is engineered to express a functional xylose
isomerase (XI). In another embodiment, the recombinant microorganism
further comprises a deletion or disruption of a native gene encoding for
an enzyme that catalyzes the conversion of xylose to xylitol. In one
embodiment, the native gene is xylose reductase (XR). In another
embodiment, the native gene is xylitol dehydrogenase (XDH). In yet another
embodiment, both native genes are deleted or disrupted. In yet another
embodiment, the recombinant microorganism is engineered to express a
xylulose kinase enzyme.
In another embodiment, the recombinant microorganisms of the present
invention may further be engineered to include reduced pyruvate
decarboxylase (PDC) activity as compared to a parental microorganism. In
one embodiment, PDC activity is eliminated. PDC catalyzes the
decarboxylation of pyruvate to acetaldehyde, which is reduced to ethanol
by alcohol dehydrogenases via the oxidation of NADH to NAD+. In one
embodiment, the recombinant microorganism includes a mutation in at least
one PDC gene resulting in a reduction of PDC activity of a polypeptide
encoded by said gene. In another embodiment, the recombinant microorganism
includes a partial deletion of a PDC gene resulting in a reduction of PDC
activity of a polypeptide encoded by said gene. In another embodiment, the
recombinant microorganism comprises a complete deletion of a PDC gene
resulting in a reduction of PDC activity of a polypeptide encoded by said
gene. In yet another embodiment, the recombinant microorganism includes a
modification of the regulatory region associated with at least one PDC
gene resulting in a reduction of PDC activity of a polypeptide encoded by
said gene. In yet another embodiment, the recombinant microorganism
comprises a modification of the transcriptional regulator resulting in a
reduction of PDC gene transcription. In yet another embodiment, the
recombinant microorganism comprises mutations in all PDC genes resulting
in a reduction of PDC activity of the polypeptides encoded by said genes.
In another embodiment, the recombinant microorganisms of the present
invention may further be engineered to include reduced
glycerol-3-phosphate dehydrogenase (GPD) activity as compared to a
parental microorganism. In one embodiment, GPD activity is eliminated. GPD
catalyzes the reduction of dihydroxyacetone phosphate (DHAP) to
glycerol-3-phosphate (G3P) via the oxidation of NADH to NAD.sup.+.
Glycerol is produced from G3P by Glycerol-3-phosphatase (GPP). In one
embodiment, the recombinant microorganism includes a mutation in at least
one GPD gene resulting in a reduction of GPD activity of a polypeptide
encoded by said gene. In another embodiment, the recombinant microorganism
includes a partial deletion of a GPD gene resulting in a reduction of GPD
activity of a polypeptide encoded by the gene. In another embodiment, the
recombinant microorganism comprises a complete deletion of a GPD gene
resulting in a reduction of GPD activity of a polypeptide encoded by the
gene. In yet another embodiment, the recombinant microorganism includes a
modification of the regulatory region associated with at least one GPD
gene resulting in a reduction of GPD activity of a polypeptide encoded by
said gene. In yet another embodiment, the recombinant microorganism
comprises a modification of the transcriptional regulator resulting in a
reduction of GPD gene transcription. In yet another embodiment, the
recombinant microorganism comprises mutations in all GPD genes resulting
in a reduction of GPD activity of a polypeptide encoded by the gene.
In various embodiments described herein, the recombinant microorganisms of
the invention may produce one or more C3-C5 alcohols under anaerobic
conditions at a yield which is at least about the same yield as under
aerobic conditions. In additional embodiments described herein, the
recombinant microorganisms of the invention may produce one or more C3-C5
alcohols at substantially the same rate under anaerobic conditions as the
parental microorganism produces under aerobic conditions. In the various
embodiments described herein, the engineered metabolic pathway may be
balanced with respect to NADH and NADPH as compared to a native or
unmodified metabolic pathway from a corresponding parental microorganism,
wherein the native or unmodified metabolic pathway is not balanced with
respect to NADH and NADPH.
In another aspect, the present invention provides a method of producing a
C3-C5 alcohol, comprising (a) providing a recombinant microorganism
comprising an engineered metabolic pathway capable of producing one or
more C3-C5 alcohols under aerobic and anaerobic conditions; (b)
cultivating the recombinant microorganism in a culture medium containing a
feedstock providing the carbon source, until a recoverable quantity of the
C3-C5 alcohol is produced; and (c) recovering the C3-C5 alcohol. In one
embodiment, the recombinant microorganism is cultured under anaerobic
conditions. In a preferred embodiment, the C3-C5 alcohol is produced under
anaerobic conditions at a yield which is at least about the same yield as
under aerobic conditions.
In various embodiments described herein, a preferred C3-C5 alcohol is
isobutanol. In one embodiment, the microorganism produces isobutanol from
a carbon source at a yield of at least about 5 percent theoretical. In
another embodiment, the microorganism is selected to produce isobutanol at
a yield of at least about 10 percent, at least about 15 percent, about
least about 20 percent, at least about 25 percent, at least about 30
percent, at least about 35 percent, at least about 40 percent, at least
about 45 percent, at least about 50 percent, at least about 55 percent, at
least about 60 percent, at least about 65 percent, at least about 70
percent, at least about 75 percent, at least about 80 percent theoretical,
at least about 85 percent theoretical, at least about 90 percent
theoretical, or at least about 95 percent theoretical. In one embodiment,
the C3-C5 alcohol, such as isobutanol, is produced under anaerobic
conditions at about the same yield as under aerobic conditions.
In another aspect, the present invention provides a recombinant
microorganism comprising a metabolic pathway for producing a C3-C5 alcohol
from a carbon source, wherein said recombinant microorganism comprises a
modification that leads to the regeneration of redox co-factors within
said recombinant microorganism. In one embodiment according to this
aspect, the modification increases the production of a C3-C5 alcohol under
anaerobic conditions as compared to the parental or wild-type
microorganism. In a preferred embodiment, the fermentation product is
isobutanol. In one embodiment, the re-oxidation or re-reduction of said
redox co-factors does not require the pentose phosphate pathway, the TCA
cycle, or the generation of additional fermentation products. In another
embodiment, the re-oxidation or re-reduction of said redox co-factors does
not require the production of byproducts or co-products. In yet another
embodiment, additional fermentation products are not required for the
regeneration of said redox co-factors.
In another aspect, the present invention provides a method of producing a
C3-C5 alcohol, comprising providing a recombinant microorganism comprising
a metabolic pathway for producing a C3-C5 alcohol, wherein said
recombinant microorganism comprises a modification that leads to the
regeneration of redox co-factors within said recombinant microorganism;
cultivating the microorganism in a culture medium containing a feedstock
providing the carbon source, until a recoverable quantity of said C3-C5
alcohol is produced; and optionally, recovering the C3-C5 alcohol. In one
embodiment, said microorganism is cultivated under anaerobic conditions.
In another embodiment, the C3-C5 alcohol is produced under anaerobic
conditions at about the same yield as under aerobic conditions. In a
preferred embodiment, the C3-C5 alcohol is isobutanol.
In various embodiments described herein, the recombinant microorganisms
may be microorganisms of the Saccharomyces clade, Saccharomyces sensu
stricto microorganisms, Crabtree-negative yeast microorganisms,
Crabtree-positive yeast microorganisms, post-WGD (whole genome
duplication) yeast microorganisms, pre-WGD (whole genome duplication)
yeast microorganisms, and non-fermenting yeast microorganisms.
In some embodiments, the recombinant microorganisms may be yeast
recombinant microorganisms of the Saccharomyces clade.
In some embodiments, the recombinant microorganisms may be Saccharomyces
sensu stricto microorganisms. In one embodiment, the Saccharomyces sensu
stricto is selected from the group consisting of S. cerevisiae, S.
kudriavzevii, S. mikatae, S. bayanus, S. uvarum. S. carocanis and hybrids
thereof.
In some embodiments, the recombinant microorganisms may be
Crabtree-negative recombinant yeast microorganisms. In one embodiment, the
Crabtree-negative yeast microorganism is classified into a genera selected
from the group consisting of Kluyveromyces, Pichia, Hansenula, or Candida.
In additional embodiments, the Crabtree-negative yeast microorganism is
selected from Kluyveromyces lactis, Kluyveromyces marxianus, Pichia
anomala, Pichia stipitis, Hansenula anomala, Candida utilis, Issatchenkia
orientalis and Kluyveromyces waltii.
In some embodiments, the recombinant microorganisms may be
Crabtree-positive recombinant yeast microorganisms. In one embodiment, the
Crabtree-positive yeast microorganism is classified into a genera selected
from the group consisting of Saccharomyces, Kluyveromyces,
Zygosaccharomyces, Debaryomyces, Candida, Pichia and Schizosaccharomyces.
In additional embodiments, the Crabtree-positive yeast microorganism is
selected from the group consisting of Saccharomyces cerevisiae,
Saccharomyces uvarum, Saccharomyces bayanus, Saccharomyces paradoxus,
Saccharomyces castelli, Saccharomyces kluyveri, Kluyveromyces
thermotolerans, Candida glabrata, Z. baiffi, Z. rouxii, Debaryomyces
hansenii, Pichia pastorius, Schizosaccharomyces pombe, and Saccharomyces
uvarum.
In some embodiments, the recombinant microorganisms may be post-WGD (whole
genome duplication) yeast recombinant microorganisms. In one embodiment,
the post-WGD yeast recombinant microorganism is classified into a genera
selected from the group consisting of Saccharomyces or Candida. In
additional embodiments, the post-WGD yeast is selected from the group
consisting of Saccharomyces cerevisiae, Saccharomyces uvarum,
Saccharomyces bayanus, Saccharomyces paradoxus, Saccharomyces casteffi,
and Candida glabrata.
In some embodiments, the recombinant microorganisms may be pre-WGD (whole
genome duplication) yeast recombinant microorganisms. In one embodiment,
the pre-WGD yeast recombinant microorganism is classified into a genera
selected from the group consisting of Saccharomyces, Kluyveromyces,
Candida, Pichia, Debaryomyces, Hansenula, Pachysolen, Issatchenkia,
Yarrowia and Schizosaccharomyces. In additional embodiments, the pre-WGD
yeast is selected from the group consisting of Saccharomyces kluyveri,
Kluyveromyces thermotolerans, Kluyveromyces marxianus, Kluyveromyces
waltii, Kluyveromyces lactis, Candida tropicalis, Pichia pastoris, Pichia
anomala, Pichia stipitis, Debaryomyces hansenii, Hansenula anomala,
Pachysolen tannophilis, Yarrowia lipolytica, Issatchenkia orientalis, and
Schizosaccharomyces pombe.
In some embodiments, the recombinant microorganisms may be microorganisms
that are non-fermenting yeast microorganisms, including, but not limited
to those, classified into a genera selected from the group consisting of
Tricosporon, Rhodotorula, or Myxozyma.
In certain specific embodiments, there are provided recombinant
microorganisms comprising an engineered metabolic pathway for producing
one or more C3-C5 alcohols under anaerobic conditions, wherein the
recombinant microorganism is selected from GEVO1846, GEVO1886, GEVO1993,
GEVO2158, GEVO2302, GEVO1803, GEVO2107, GEVO2710, GEVO2711, GEVO2712,
GEVO2799, GEVO2847, GEVO2848, GEVO2849, GEVO2851, GEVO2852, GEVO2854,
GEVO2855 and GEVO2856. In another specific embodiment, the present
invention provides a plasmid is selected from the group consisting of
pGV1698 (SEQ ID NO: 112), pGV1720 (SEQ ID NO: 115), pGV1745 (SEQ ID NO:
117), pGV1655 (SEQ ID NO: 109), pGV1609 (SEQ ID NO: 108), pGV1685 (SEQ ID
NO: 111), and pGV1490 (SEQ ID NO: 104).
In yet another aspect, the present invention provides methods for the
conversion of an aldehyde with three to five carbon atoms to the
corresponding alcohol is provided. The method includes providing a
microorganism comprising a heterologous polynucleotide encoding a
polypeptide having NADH-dependent aldehyde reduction activity that is
greater than its NADPH-dependent aldehyde reduction activity and having
NADH-dependent aldehyde reduction activity that is greater than the
endogenous NADPH-dependent aldehyde reduction activity of the
microorganism; and contacting the microorganism with the aldehyde.
In another embodiment, a method for the conversion of an aldehyde derived
from the conversion of a 2-ketoacid by a 2-ketoacid decarboxylase is
provided. The method includes providing a microorganism comprising a
heterologous polynucleotide encoding a polypeptide having NADH-dependent
aldehyde reduction activity that is greater than its NADPH-dependent
aldehyde reduction activity and having NADH-dependent aldehyde reduction
activity that is greater than the endogenous NADPH-dependent aldehyde
reduction activity of the microorganism; and contacting the microorganism
with the aldehyde. In various embodiments described herein, the aldehyde
may be selected from 1-propanal, 1-butanal, isobutyraldehyde,
2-methyl-1-butanal, or 3-methyl-1-butanal. In a preferred embodiment, the
aldehyde is isobutyraldehyde.
In another embodiment, an microorganism include a heterologous
polynucleotide encoding a polypeptide having NADH-dependent aldehyde
reduction activity that is greater than its NADPH-dependent aldehyde
reduction activity and having NADH-dependent aldehyde reduction activity
that is greater than the endogenous NADPH-dependent aldehyde reduction
activity of the microorganism is provided. The microorganism converts an
aldehyde comprising three to five carbon atoms to the corresponding
alcohol.
In another embodiment, an isolated microorganism is provided. The
microorganism includes a heterologous polynucleotide encoding a
polypeptide having NADH-dependent aldehyde reduction activity that is
greater than its NADPH-dependent aldehyde reduction activity and having
NADH-dependent aldehyde reduction activity that is greater than the
endogenous NADPH-dependent aldehyde reduction activity of the
microorganism. The microorganism converts an aldehyde derived from a
2-ketoacid by a 2-ketoacid decarboxylase. In one embodiment, the
polypeptide is encoded by the Drosophila melanogaster ADH gene or homologs
thereof. In a preferred embodiment, the Drosophila melanogaster ADH gene
is set forth in SEQ ID NO: 60. In an alternative embodiment, the
Drosophila melanogaster alcohol dehydrogenase is set forth in SEQ ID NO:
61. In another embodiment, the polypeptide possesses 1,2 propanediol
dehydrogenase activity and is encoded by a 1,2 propanediol dehydrogenase
gene. In a preferred embodiment, the 1,2-propanediol dehydrogenase gene is
the Klebsiella pneumoniae dhaT gene as set forth in SEQ ID NO: 62. In an
alternative embodiment, the 1,2-propanediol dehydrogenase is set forth in
SEQ ID NO: 63. In another embodiment, the polypeptide possesses is encoded
by a 1,3-propanediol dehydrogenase gene. In a preferred embodiment, the
1,3-propanediol dehydrogenase gene is the Escherichia coli fucO gene as
set forth in SEQ ID NO: 64. In an alternative embodiment, the
1,3-propanediol dehydrogenase is set forth in SEQ ID NO: 65.
In yet another aspect, the present invention provides a recombinant
microorganism producing isobutanol, wherein said recombinant microorganism
i) does not overexpress an alcohol dehydrogenase; and ii) produces
isobutanol at a higher rate, titer, and productivity as compared to
recombinant microorganism expressing the S. cerevisiae alcohol
dehydrogenase ADH2.
DETAILED DESCRIPTION
The Microorganism in General
Microorganism Characterized by Producing C3-C5 Alcohols from Pyruvate Via
an Overexpressed Metabolic Pathway
Native producers of butanol, and more specifically 1-butaanol, such as
Clostridium acetobutylicum, are known, but these organisms generate
byproducts such as acetone, ethanol, and butyrate during fermentations.
Furthermore, these microorganisms are relatively difficult to manipulate,
with significantly fewer tools available than in more commonly used
production hosts such as E. coli. Additionally, the physiology and
metabolic regulation of these native producers are much less well
understood, impeding rapid progress towards high-efficiency production.
Furthermore, no native microorganisms have been identified that can
metabolize glucose into isobutanol in industrially relevant quantities or
yields.
The production of isobutanol and other fusel alcohols by various yeast
species, including Saccharomyces cerevisiae is of special interest to the
distillers of alcoholic beverages, for whom fusel alcohols constitute
often undesirable off-notes. Production of isobutanol in wild-type yeasts
has been documented on various growth media, ranging from grape must from
winemaking (Romano, et al., Metabolic diversity of Saccharomyces
cerevisiae strains from spontaneously fermented grape musts, 19:311-315,
2003), in which 12-219 mg/L isobutanol were produced, supplemented to
minimal media (Oliviera, et al. (2005) World Journal of Microbiology and
Biotechnology 21:1569-1576), producing 16-34 mg/L isobutanol. Work from
Dickinson, et al. (J Biol. Chem. 272(43):26871-8, 1997) has identified the
enzymatic steps utilized in an endogenous S. cerevisiae pathway converting
branch-chain amino acids (e.g., valine or leucine) to isobutanol.
A number of recent publications have described methods for the production
of industrial chemicals such as C3-C5 alcohols such as isobutanol using
engineered microorganisms. See, e.g., WO/2007/050671 to Donaldson et al.,
and WO/2008/098227 to Liao et al., which are herein incorporated by
reference in their entireties. These publications disclose recombinant
microorganisms that utilize a series of heterologously expressed enzymes
to convert sugars into isobutanol. However, the production of isobutanol
using these microorganisms is feasible only under aerobic conditions and
the maximum yield that can be achieved is limited.
Recombinant microorganisms provided herein can express a plurality of
target enzymes involved in pathways for the production isobutanol from a
suitable carbon source under anaerobic conditions.
Accordingly, "engineered" or "modified" microorganisms are produced via
the introduction of genetic material into a host or parental microorganism
of choice thereby modifying or altering the cellular physiology and
biochemistry of the microorganism. Through the introduction of genetic
material the parental microorganism acquires new properties, e.g. the
ability to produce a new, or greater quantities of, an intracellular
metabolite under anaerobic conditions. As described herein, the
introduction of genetic material into a parental microorganism results in
a new or modified ability to produce isobutanol under anaerobic
conditions. The genetic material introduced into the parental
microorganism contains gene(s), or parts of genes, coding for one or more
of the enzymes involved in a biosynthetic pathway for the production of
isobutanol under anaerobic conditions and may also include additional
elements for the expression and/or regulation of expression of these
genes, e.g. promoter sequences.
An engineered or modified microorganism can also include in the
alternative or in addition to the introduction of a genetic material into
a host or parental microorganism, the disruption, deletion or knocking out
of a gene or polynucleotide to alter the cellular physiology and
biochemistry of the microorganism. Through the reduction, disruption or
knocking out of a gene or polynucleotide the microorganism acquires new or
improved properties (e.g., the ability to produce a new metabolite or
greater quantities of an intracellular metabolite, improve the flux of a
metabolite down a desired pathway, and/or reduce the production of
undesirable by-products).
Microorganisms provided herein are modified to produce under anaerobic
conditions metabolites in quantities not available in the parental
microorganism. A "metabolite" refers to any substance produced by
metabolism or a substance necessary for or taking part in a particular
metabolic process. A metabolite can be an organic compound that is a
starting material (e.g., glucose or pyruvate), an intermediate (e.g.,
2-ketoisovalerate), or an end product (e.g., isobutanol) of metabolism.
Metabolites can be used to construct more complex molecules, or they can
be broken down into simpler ones. Intermediate metabolites may be
synthesized from other metabolites, perhaps used to make more complex
substances, or broken down into simpler compounds, often with the release
of chemical energy.
Exemplary metabolites include glucose, pyruvate, and C3-C5 alcohols,
including isobutanol. The metabolite isobutanol can be produced by a
recombinant microorganism engineered to express or over-express metabolic
pathway that converts pyruvate to isobutanol. An exemplary metabolic
pathway that converts pyruvate to isobutanol may be comprised of a
acetohydroxy acid synthase (ALS) enzyme encoded by, for example, alsS from
B. subtilis, a ketolacid reductoisomerase (KARI) encoded by, for example
ilvC from E. coli, a dihyroxy-acid dehydratase (DHAD), encoded by, for
example ilvD from E. coli, a 2-keto-acid decarboxylase (KIVD) encoded by,
for example kivd from L. lactis, and an alcohol dehydrogenase (ADH),
encoded by, for example, by a native E. coli alcohol dehydrogenase gene,
like Ec_yqhD.
Accordingly, provided herein are recombinant microorganisms that produce
isobutanol and in some aspects may include the elevated expression of
target enzymes such as ALS (encoded e.g. by the ilvIH operon from E. coli
or by alsS from Bacillus subtilis), KARI (encoded e.g. by ilvC from E.
coli), DHAD (encoded, e.g. by ilvD from E. coli, or by ILV3 from S.
cerevisiae, and KIVD (encoded, e.g. by, AR010 from S. cerevisiae, THI3
from S. cerevisiae, kivd from L. lactis).
The recombinant microorganism may further include the deletion or
reduction of the activity of enzymes that (a) directly consume a precursor
of the product, e.g. an isobutanol precursor, (b) indirectly consume a
precursor of the product, e.g. of isobutanol, or (c) repress the
expression or function of a pathway that supplies a precursor of the
product, e.g. of isobutanol. These enzymes include pyruvate decarboxylase
(encoded, e.g. by PDC1, PDC2, PDC3, PDC5, or PDC6 of S. cerevisiae),
glycerol-3-phosphate dehydrogenase (encoded, e.g. by GPD1 or GPD2 of S.
cerevisiae) an alcohol dehydrogenase (encoded, e.g., by adhE of E. coli or
ADH1, ADH2, ADH3, ADH4, ADH5, ADH6, or ADH7 of S. cerevisiae), lacate
dehydrogenase (encoded, e.g., by IdhA of E. coli), fumarate reductase
(encoded, e.g., by frdB, frdC or frdBC of E. coli), FNR (encoded, e.g. by
fnr of E. coli), 2-isopropylmalate synthase (encoded, e.g. by leuA of E.
coli or by LEU4 or LEU9 of S. cerevisiae), valine transaminase (encoded,
e.g. by ilvE of E. coli or by BAT1 or BAT2 of S. cerevisiae), pyruvate
oxidase (e.g. encoded by poxB of E. coli), Threonine deaminase (encoded,
e.g. by i/vA of E. coli or CHA1 or ILV1 of S. cerevisiae),
pyruvate-formate-lyase (encoded, e.g. by pflB of E. coli), or phosphate
acetyltransferase (encoded, e.g. by pta of E. coli), or any combination
thereof, to increase the availability of pyruvate or reduce enzymes that
compete for a metabolite in a desired biosynthetic pathway.
In yeast microorganisms, pyruvate decarboxylase (PDC) is a major
competitor for pyruvate. During anaerobic fermentation, the main pathway
to oxidize the NADH from glycolysis is through the production of ethanol.
Ethanol is produced by alcohol dehydrogenase (ADH) via the reduction of
acetaldehyde, which is generated from pyruvate by pyruvate decarboxylase (PDC).
Thus, most of the pyruvate produced by glycolysis is consumed by PDC and
is not available for the isobutanol pathway. Another pathway for NADH
oxidation is through the production of glycerol. Dihydroxyacetone-phospate,
an intermediate of glycolysis is reduced to glycerol 3-phosphate by
glycerol 3-phosphate dehydrogenase (GPD). Glycerol 3-phosphatase (GPP)
converts glycerol 3-phosphate to glycerol. This pathway consumes carbon
from glucose as well as reducing equivalents (NADH) resulting in less
pyruvate and reducing equivalents available for the isobutanol pathway.
These pathways contribute to low yield and low productivity of C3-C5
alcohols, including isobutanol. Accordingly, deletion or reduction of the
activity of PDC and GPD may increase yield and productivity of C3-C5
alcohols, including isobutanol.
Reduction of PDC activity can be accomplished by 1) mutation or deletion
of a positive transcriptional regulator for the structural genes encoding
for PDC or 2) mutation or deletion of all PDC genes in a given organism.
The term "transcriptional regulator" can specify a protein or nucleic acid
that works in trans to increase or to decrease the transcription of a
different locus in the genome. For example, in S. cerevisiae, the PDC2
gene, which encodes for a positive transcriptional regulator of PDC1,5,6
genes can be deleted; a S. cerevisiae in which the PDC2 gene is deleted is
reported to have only .about.10% of wildtype PDC activity (Hohmann, Mol
Gen Genet, 241:657-666 (1993)). Alternatively, for example, all structural
genes for PDC (e.g. in S. cerevisiae, PDC1, PDC5, and PDC6, or in K.
lactis, PDC1) are deleted.
Crabtree-positive yeast strains such as Saccharomyces. cerevisiae strain
that contains disruptions in all three of the PDC alleles no longer
produce ethanol by fermentation. However, a downstream product of the
reaction catalyzed by PDC, acetyl-CoA, is needed for anabolic production
of necessary molecules. Therefore, the Pdc-mutant is unable to grow solely
on glucose, and requires a two-carbon carbon source, either ethanol or
acetate, to synthesize acetyl-CoA. (Flikweert M T, de Swaaf M, van Dijken
J P, Pronk J T. FEMS Microbiol Lett. 1999 May 1; 174(1):73-9.
PMID:10234824 and van Maris A J, Geertman J M, Vermeulen A, Groothuizen M
K, Winkler A A, Piper M D, van Dijken J P, Pronk J T. Appl Environ
Microbiol. 2004 January; 70(1):159-66. PMID: 14711638).
Thus, in an embodiment, such a Crabtree-positive yeast strain may be
evolved to generate variants of the PDC mutant yeast that do not have the
requirement for a two-carbon molecule and has a growth rate similar to
wild type on glucose. Any method, including chemostat evolution or serial
dilution may be utilized to generate variants of strains with deletion of
three PDC alleles that can grow on glucose as the sole carbon source at a
rate similar to wild type (van Maris et al., Directed Evolution of
Pyruvate Decarboxylase-Negative Saccharomyces cerevisiae, Yielding a
C2-Independent, Glucose-Tolerant, and Pyruvate-Hyperproducing Yeast,
Applied and Environmental Microbiology, 2004, 70(1), 159-166).
Another byproduct that would decrease yield of isobutanol is glycerol.
Glycerol is produced by 1) the reduction of the glycolysis intermediate,
dihydroxyacetone phosphate (DHAP), to glycerol-3-phosphate (G3P) via the
oxidation of NADH to NAD.sup.+ by Glycerol-3-phosphate dehydrogenase (GPD)
followed by 2) the dephosphorylation of glycerol-3-phophate to glycerol by
glycerol-3-phosphatase (GPP). Production of glycerol results in loss of
carbons as well as reducing equivalents. Reduction of GPD activity would
increase yield of isobutanol. Reduction of GPD activity in addition to PDC
activity would further increase yield of isobutanol. Reduction of glycerol
production has been reported to increase yield of ethanol production (Nissen
et al., Anaerobic and aerobic batch cultivation of Saccharomyces
cerevisiae mutants impaired in glycerol synthesis, Yeast, 2000, 16,
463-474; Nevoigt et al., Method of modifying a yeast cell for the
production of ethanol, WO 2009/056984). Disruption of this pathway has
also been reported to increase yield of lactate in a yeast engineered to
produce lactate instead of ethanol (Dundon et al., Yeast cells having
disrupted pathway from dihydroxyacetone phosphate to glycerol, US
2009/0053782).
In one embodiment, the microorganism is a crab-tree positive yeast with
reduced or no GPD activity. In another embodiment, the microorganism is a
crab-tree positive yeast with reduced or no GPD activity, and expresses an
isobutanol biosynthetic pathway and produces isobutanol. In yet another
embodiment, the microorganism is a crab-tree positive yeast with reduced
or no GPD activity and with reduced or no PDC activity. In another
embodiment, the microorganism is a crab-tree positive yeast with reduced
or no GPD activity, with reduced or no PDC activity, and expresses an
isobutanol biosynthetic pathway and produces isobutanol.
In another embodiment, the microorganism is a crab-tree negative yeast
with reduced or no GPD activity. In another embodiment, the microorganism
is a crab-tree negative yeast with reduced or no GPD activity, expresses
the isobutanol biosynthetic pathway and produces isobutanol. In yet
another embodiment, the microorganism is a crab-tree negative yeast with
reduced or no GPD activity and with reduced or no PDC activity. In another
embodiment, the microorganism is a crab-tree negative yeast with reduced
or no GPD activity, with reduced or no PDC activity, expresses an an
isobutanol biosynthetic pathway and produces isobutanol.
Any method can be used to identify genes that encode for enzymes with
pyruvate decarboxylase (PDC) activity. PDC catalyzes the decarboxylation
of pyruvate to form acetaldehyde. Generally, homologous or similar PDC
genes and/or homologous or similar PDC enzymes can be identified by
functional, structural, and/or genetic analysis. In most cases, homologous
or similar PDC genes and/or homologous or similar PDC enzymes will have
functional, structural, or genetic similarities. Techniques known to those
skilled in the art may be suitable to identify homologous genes and
homologous enzymes. Generally, analogous genes and/or analogous enzymes
can be identified by functional analysis and will have functional
similarities. Techniques known to those skilled in the art may be suitable
to identify analogous genes and analogous enzymes. For example, to
identify homologous or analogous genes, proteins, or enzymes, techniques
may include, but not limited to, cloning a PDC gene by PCR using primers
based on a published sequence of a gene/enzyme or by degenerate PCR using
degenerate primers designed to amplify a conserved region among PDC genes.
Further, one skilled in the art can use techniques to identify homologous
or analogous genes, proteins, or enzymes with functional homology or
similarity. Techniques include examining a cell or cell culture for the
catalytic activity of an enzyme through in vitro enzyme assays for said
activity, then isolating the enzyme with said activity through
purification, determining the protein sequence of the enzyme through
techniques such as Edman degradation, design of PCR primers to the likely
nucleic acid sequence, amplification of said DNA sequence through PCR, and
cloning of said nucleic acid sequence. To identify homologous or similar
genes and/or homologous or similar enzymes, analogous genes and/or
analogous enzymes or proteins, techniques also include comparison of data
concerning a candidate gene or enzyme with databases such as BRENDA, KEGG,
or MetaCYC. The candidate gene or enzyme may be identified within the
above mentioned databases in accordance with the teachings herein.
Furthermore, PDC activity can be determined phenotypically. For example,
ethanol production under fermentative conditions can be assessed. A lack
of ethanol production may be indicative of a yeast microorganism with no
PDC activity.
Any method can be used to identify genes that encode for enzymes with
glycerol-3-phosphate dehydrogenase (GPD) activity. GPD catalyzes the
reduction of dihydroxyacetone phosphate (DHAP) to glycerol-3-phosphate
(G3P) with the corresponding oxidation of NADH to NAD+. Generally,
homologous or similar GPD genes and/or homologous or similar GPD enzymes
can be identified by functional, structural, and/or genetic analysis. In
most cases, homologous or similar GPD genes and/or homologous or similar
GPD enzymes will have functional, structural, or genetic similarities.
Techniques known to those skilled in the art may be suitable to identify
homologous genes and homologous enzymes. Generally, analogous genes and/or
analogous enzymes can be identified by functional analysis and will have
functional similarities. Techniques known to those skilled in the art may
be suitable to identify analogous genes and analogous enzymes. For
example, to identify homologous or analogous genes, proteins, or enzymes,
techniques may include, but not limited to, cloning a GPD gene by PCR
using primers based on a published sequence of a gene/enzyme or by
degenerate PCR using degenerate primers designed to amplify a conserved
region among GPD genes. Further, one skilled in the art can use techniques
to identify homologous or analogous genes, proteins, or enzymes with
functional homology or similarity. Techniques include examining a cell or
cell culture for the catalytic activity of an enzyme through in vitro
enzyme assays for said activity, then isolating the enzyme with said
activity through purification, determining the protein sequence of the
enzyme through techniques such as Edman degradation, design of PCR primers
to the likely nucleic acid sequence, amplification of said DNA sequence
through PCR, and cloning of said nucleic acid sequence. To identify
homologous or similar genes and/or homologous or similar enzymes,
analogous genes and/or analogous enzymes or proteins, techniques also
include comparison of data concerning a candidate gene or enzyme with
databases such as BRENDA, KEGG, or MetaCYC. The candidate gene or enzyme
may be identified within the above mentioned databases in accordance with
the teachings herein. Furthermore, GPD activity can be determined
phenotypically. For example, glycerol production under fermentative
conditions can be assessed. A lack of glycerol production may be
indicative of a yeast microorganism with no GPD activity.
The recombinant microorganism may further include metabolic pathways for
the fermentation of a C3-C5 alcohols from five-carbon (pentose) sugars
including xylose. Most yeast species metabolize xylose via a complex
route, in which xylose is first reduced to xylitol via a xylose reductase
(XR) enzyme. The xylitol is then oxidized to xylulose via a xylitol
dehydrogenase (XDH) enzyme. The xylulose is then phosphorylated via an
xylulokinase (XK) enzyme. This pathway operates inefficiently in yeast
species because it introduces a redox imbalance in the cell. The
xylose-to-xylitol step uses NADH as a cofactor, whereas the
xylitol-to-xylulose step uses NADPH as a cofactor. Other processes must
operate to restore the redox imbalance within the cell. This often means
that the organism cannot grow anaerobically on xylose or other pentose
sugar. Accordingly, a yeast species that can efficiently ferment xylose
and other pentose sugars into a desired fermentation product is therefore
very desirable.
Thus, in one aspect, the recombinant microorganism is engineered to
express a functional exogenous xylose isomerase. Exogenous xylose
isomerases functional in yeast are known in the art. See, e.g., Rajgarhia
et al, US20060234364, which is herein incorporated by reference in its
entirety. In an embodiment according to this aspect, the exogenous xylose
isomerase gene is operatively linked to promoter and terminator sequences
that are functional in the yeast cell. In a preferred embodiment, the
recombinant microorganism further has a deletion or disruption of a native
gene that encodes for an enzyme (e.g. XR and/or XDH) that catalyzes the
conversion of xylose to xylitol. In a further preferred embodiment, the
recombinant microorganism also contains a functional, exogenous
xylulokinase (XK) gene operatively linked to promoter and terminator
sequences that are functional in the yeast cell. In one embodiment, the
xylulokinase (XK) gene is overexpressed.
The disclosure identifies specific genes useful in the methods,
compositions and organisms of the disclosure; however it will be
recognized that absolute identity to such genes is not necessary. For
example, changes in a particular gene or polynucleotide comprising a
sequence encoding a polypeptide or enzyme can be performed and screened
for activity. Typically such changes comprise conservative mutation and
silent mutations. Such modified or mutated polynucleotides and
polypeptides can be screened for expression of a functional enzyme using
methods known in the art.
Due to the inherent degeneracy of the genetic code, other polynucleotides
which encode substantially the same or a functionally equivalent
polypeptide can also be used to clone and express the polynucleotides
encoding such enzymes.
As will be understood by those of skill in the art, it can be advantageous
to modify a coding sequence to enhance its expression in a particular
host. The genetic code is redundant with 64 possible codons, but most
organisms typically use a subset of these codons. The codons that are
utilized most often in a species are called optimal codons, and those not
utilized very often are classified as rare or low-usage codons. Codons can
be substituted to reflect the preferred codon usage of the host, a process
sometimes called "codon optimization" or "controlling for species codon
bias."
Optimized coding sequences containing codons preferred by a particular
prokaryotic or eukaryotic host (see also, Murray et al. (1989) Nucl. Acids
Res. 17:477-508) can be prepared, for example, to increase the rate of
translation or to produce recombinant RNA transcripts having desirable
properties, such as a longer half-life, as compared with transcripts
produced from a non-optimized sequence. Translation stop codons can also
be modified to reflect host preference. For example, typical stop codons
for S. cerevisiae and mammals are UAA and UGA, respectively. The typical
stop codon for monocotyledonous plants is UGA, whereas insects and E. coli
commonly use UAA as the stop codon (Dalphin et al. (1996) Nucl. Acids Res.
24: 216-218). Methodology for optimizing a nucleotide sequence for
expression in a plant is provided, for example, in U.S. Pat. No.
6,015,891, and the references cited therein.
Those of skill in the art will recognize that, due to the degenerate
nature of the genetic code, a variety of DNA compounds differing in their
nucleotide sequences can be used to encode a given enzyme of the
disclosure. The native DNA sequence encoding the biosynthetic enzymes
described above are referenced herein merely to illustrate an embodiment
of the disclosure, and the disclosure includes DNA compounds of any
sequence that encode the amino acid sequences of the polypeptides and
proteins of the enzymes utilized in the methods of the disclosure. In
similar fashion, a polypeptide can typically tolerate one or more amino
acid substitutions, deletions, and insertions in its amino acid sequence
without loss or significant loss of a desired activity. The disclosure
includes such polypeptides with different amino acid sequences than the
specific proteins described herein so long as they modified or variant
polypeptides have the enzymatic anabolic or catabolic activity of the
reference polypeptide. Furthermore, the amino acid sequences encoded by
the DNA sequences shown herein merely illustrate embodiments of the
disclosure.
In addition, homologs of enzymes useful for generating metabolites are
encompassed by the microorganisms and methods provided herein.
As used herein, two proteins (or a region of the proteins) are
substantially homologous when the amino acid sequences have at least about
30%, 40%, 50% 60%, 65%, 70%, 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%,
96%, 97%, 98%, or 99% identity. To determine the percent identity of two
amino acid sequences, or of two nucleic acid sequences, the sequences are
aligned for optimal comparison purposes (e.g., gaps can be introduced in
one or both of a first and a second amino acid or nucleic acid sequence
for optimal alignment and non-homologous sequences can be disregarded for
comparison purposes). In one embodiment, the length of a reference
sequence aligned for comparison purposes is at least 30%, typically at
least 40%, more typically at least 50%, even more typically at least 60%,
and even more typically at least 70%, 80%, 90%, 100% of the length of the
reference sequence. The amino acid residues or nucleotides at
corresponding amino acid positions or nucleotide positions are then
compared. When a position in the first sequence is occupied by the same
amino acid residue or nucleotide as the corresponding position in the
second sequence, then the molecules are identical at that position (as
used herein amino acid or nucleic acid "identity" is equivalent to amino
acid or nucleic acid "homology"). The percent identity between the two
sequences is a function of the number of identical positions shared by the
sequences, taking into account the number of gaps, and the length of each
gap, which need to be introduced for optimal alignment of the two
sequences.
When "homologous" is used in reference to proteins or peptides, it is
recognized that residue positions that are not identical often differ by
conservative amino acid substitutions. A "conservative amino acid
substitution" is one in which an amino acid residue is substituted by
another amino acid residue having a side chain (R group) with similar
chemical properties (e.g., charge or hydrophobicity). In general, a
conservative amino acid substitution will not substantially change the
functional properties of a protein. In cases where two or more amino acid
sequences differ from each other by conservative substitutions, the
percent sequence identity or degree of homology may be adjusted upwards to
correct for the conservative nature of the substitution. Means for making
this adjustment are well known to those of skill in the art (see, e.g.,
Pearson et al., 1994, hereby incorporated herein by reference).
The following six groups each contain amino acids that are conservative
substitutions for one another: 1) Serine (S), Threonine (T); 2) Aspartic
Acid (D), Glutamic Acid (E); 3) Asparagine (N), Glutamine (Q); 4) Arginine
(R), Lysine (K); 5) Isoleucine (I), Leucine (L), Methionine (M), Alanine
(A), Valine (V), and 6) Phenylalanine (F), Tyrosine (Y), Tryptophan (W).
Sequence homology for polypeptides, which is also referred to as percent
sequence identity, is typically measured using sequence analysis software.
See, e.g., the Sequence Analysis Software Package of the Genetics Computer
Group (GCG), University of Wisconsin Biotechnology Center, 910 University
Avenue, Madison, Wis. 53705. Protein analysis software matches similar
sequences using measure of homology assigned to various substitutions,
deletions and other modifications, including conservative amino acid
substitutions. For instance, GCG contains programs such as "Gap" and "Bestfit"
which can be used with default parameters to determine sequence homology
or sequence identity between closely related polypeptides, such as
homologous polypeptides from different species of organisms or between a
wild type protein and a mutein thereof. See, e.g., GCG Version 6.1.
A typical algorithm used comparing a molecule sequence to a database
containing a large number of sequences from different organisms is the
computer program BLAST (Altschul, S. F., et al. (1990) "Basic local
alignment search tool." J. Mol. Biol. 215:403-410; Gish, W. and States, D.
J. (1993) "Identification of protein coding regions by database similarity
search." Nature Genet. 3:266-272; Madden, T. L., et al. (1996)
"Applications of network BLAST server" Meth. Enzymol. 266:131-141;
Altschul, S. F., et al. (1997) "Gapped BLAST and PSI-BLAST: a new
generation of protein database search programs." Nucleic Acids Res.
25:3389-3402; Zhang, J. and Madden, T. L. (1997) "PowerBLAST: A new
network BLAST application for interactive or automated sequence analysis
and annotation." Genome Res. 7:649-656), especially blastp or tblastn (Altschul,
S. F., et al. (1997) "Gapped BLAST and PSI-BLAST: a new generation of
protein database search programs." Nucleic Acids Res. 25:3389-3402).
Typical parameters for BLASTp are: Expectation value: 10 (default);
Filter: seg (default); Cost to open a gap: 11 (default); Cost to extend a
gap: 1 (default); Max. alignments: 100 (default); Word size: 11 (default);
No. of descriptions: 100 (default); Penalty Matrix: BLOWSUM62.
When searching a database containing sequences from a large number of
different organisms, it is typical to compare amino acid sequences.
Database searching using amino acid sequences can be measured by
algorithms other than blastp known in the art. For instance, polypeptide
sequences can be compared using FASTA, a program in GCG Version 6.1. FASTA
provides alignments and percent sequence identity of the regions of the
best overlap between the query and search sequences (Pearson, W. R. (1990)
"Rapid and Sensitive Sequence Comparison with FASTP and FASTA" Meth.
Enzymol. 183:63-98). For example, percent sequence identity between amino
acid sequences can be determined using FASTA with its default parameters
(a word size of 2 and the PAM250 scoring matrix), as provided in GCG
Version 6.1, hereby incorporated herein by reference.
It is understood that a range of microorganisms can be modified to include
recombinant metabolic pathways suitable for the production of C3-C5
alcohols, including isobutanol. In various embodiments, microorganisms may
be selected from bacterial or yeast microorganisms. Microorganisms for the
production of C3-C5 alcohols, including isobutanol may be selected based
on certain characteristics:
One characteristic may include the ability to metabolize a carbon source
in the presence of a C3-C5 alcohol, including isobutanol. A microorganism
capable of metabolizing a carbon source at a high isobutanol concentration
is more suitable as a production microorganism compared to a microorganism
capable of metabolizing a carbon source at a low isobutanol concentration.
Another characteristic may include the property that the microorganism is
selected to convert various carbon sources into C3-C5 alcohols, including
isobutanol. Accordingly, in one embodiment, the recombinant microorganism
herein disclosed can convert a variety of carbon sources to products,
including but not limited to glucose, galactose, mannose, xylose,
arabinose, lactose, sucrose, and mixtures thereof.
Another characteristic specific to a yeast microorganism may include the
property that the microorganism is able to metabolize a carbon source in
the absence of pyruvate decarboxylase (PDC). In an embodiment, it is
preferable that the yeast microorganism is able to metabolize 5- and
6-carbon sugar in the absence of PDC. In one embodiment, it is even more
preferred that a yeast microorganism is able to grow on 5- and 6-carbon
sugars in the absence of PDC.
Another characteristic may include the property that the wild-type or
parental microorganism is non-fermenting. In other words, it cannot
metabolize a carbon source anaerobically while the yeast is able to
metabolize a carbon source in the presence of oxygen. Non-fermenting yeast
refers to both naturally occurring yeasts as well as genetically modified
yeast. During anaerobic fermentation with fermentative yeast, the main
pathway to oxidize the NADH from glycolysis is through the production of
ethanol. Ethanol is produced by alcohol dehydrogenase (ADH) via the
reduction of acetaldehyde, which is generated from pyruvate by pyruvate
decarboxylase (PDC).
Thus, in one embodiment, a fermentative yeast can be engineered to be
non-fermentative by the reduction or elimination of the native PDC
activity. Thus, most of the pyruvate produced by glycolysis is not
consumed by PDC and is available for the isobutanol pathway. Deletion of
this pathway increases the pyruvate and the reducing equivalents available
for the isobutanol pathway. Fermentative pathways contribute to low yield
and low productivity of isobutanol. Accordingly, deletion of PDC may
increase yield and productivity of isobutanol. In one embodiment, the
yeast microorganisms may be selected from the "Saccharomyces Yeast Clade",
defined as an ascomycetous yeast taxonomic class by Kurtzman and Robnett
in 1998 ("Identification and phylogeny of ascomycetous yeast from analysis
of nuclear large subunit (26S) ribosomal DNA partial sequences." Antonie
van Leeuwenhoek 73: 331-371, see FIG. 2 (see Original Patent) of
Leeuwenhook reference). They were able to determine the relatedness of
yeast of approximately 500 yeast species by comparing the nucleotide
sequence of the D1/D2 domain at the 5' end of the gene encoding the large
ribosomal subunit 26S. In pair-wise comparisons of the D1/D2 nucleotide
sequence of S. cerevisiae and the two most distant yeast in the
Saccharomyces clade: K. lactis and K. marxianus, yeast from this clade
share greater than 80% identity.
An ancient whole genome duplication (WGD) event occurred during the
evolution of hemiascomycete yeast was discovered using comparative
genomics tools (Kellis et al 2004 "Proof and evolutionary analysis of
ancient genome duplication in the yeast S. cerevisiae." Nature
428:617-624. Dujon et al 2004 "Genome evolution in yeasts." Nature
430:35-44. Langkjaer et al 2003 "Yeast genome duplication was followed by
asynchronous differentiation of duplicated genes." Nature 428:848-852.
Wolfe and Shields 1997 "Molecular evidence for an ancient duplication of
the entire yeast genome." Nature 387:708-713.) Using this major
evolutionary event, yeast can be divided into species that diverged from a
common ancestor following the WGD event (termed "post-WGD yeast" herein)
and species that diverged from the yeast lineage prior to the WGD event
(termed "pre-WGD yeast" herein).
Accordingly, in one embodiment, the yeast microorganism may be selected
from a post-WGD yeast genus, including but not limited to Saccharomyces
and Candida. The favored post-WGD yeast species include: S. cerevisiae, S.
uvarum, S. bayanus, S. paradoxus, S. casteffi, and C. glabrata.
In another embodiment, a method provided herein includes a recombinant
organism that is a Saccharomyces sensu stricto yeast microorganism. In one
aspect, a Saccharomyces sensu stricto yeast microorganism is selected from
one of the species: S. cerevisiae, S. cerevisiae, S. kudriavzevii, S.
mikatae, S. bayanus, S. uvarum, S. carocanis or hybrids thereof.
In another embodiment, the yeast microorganism may be selected from a
pre-whole genome duplication (pre-WBD) yeast genus including but not
limited to Saccharomyces, Kluyveromyces, Issatchenkia, Candida, Pichia,
Debaryomyces, Hansenula, Pachysolen, Yarrowia and, Schizosaccharomyces.
Representative pre-WGD yeast species include: S. kluyveri, K.
thermotolerans, K. marxianus, K. waltii, K. lactis, C. tropicalis, P.
pastoris, P. anomala, P. stipitis, D. hansenii, H. anomala, P. tannophilis,
I. orientalis, Y. lipolytica, and S. pombe.
A yeast microorganism may be either Crabtree-negative or
Crabtree-positive. A yeast cell having a Crabtree-negative phenotype is
any yeast cell that does not exhibit the Crabtree effect. The term
"Crabtree-negative" refers to both naturally occurring and genetically
modified organisms. Briefly, the Crabtree effect is defined as the
inhibition of oxygen consumption by a microorganism when cultured under
aerobic conditions due to the presence of a high concentration of glucose
(e.g., 50 g-glucose L.sup.-1). In other words, a yeast cell having a
Crabtree-positive phenotype continues to ferment irrespective of oxygen
availability due to the presence of glucose, while a yeast cell having a
Crabtree-negative phenotype does not exhibit glucose mediated inhibition
of oxygen consumption.
Accordingly, in one embodiment the yeast microorgnanism may be selected
from a yeast with a Crabtree-negative phenotype including but not limited
to the following genera: Kluyveromyces, Pichia, Issatchenkia, Hansenula,
and Candida. Crabtree-negative species include but are not limited to: K.
lactis, K. marxianus, P. anomala, P. stipitis, H. anomala, I. orientalis,
and C. utilis.
In another embodiment, the yeast microorganism may be selected from a
yeast with a Crabtree-positive phenotype, including but not limited to
Saccharomyces, Kluyveromyces, Zygosaccharomyces, Debaryomyces, Pichia and
Schizosaccharomyces. Crabtree-positive yeast species include but are not
limited to: S. cerevisiae, S. uvarum, S. bayanus, S. paradoxus, S.
casteffi, S. kluyveri, K. thermotolerans, C. glabrata, Z. bailli, Z.
rouxii, D. hansenii, P. pastorius, and S. pombe.
Bacterial Microorganisms may be selected from a number of genera,
including but not limited to Arthrobacter, Bacillus, Brevibacterium,
Clostridium, Corynebacterium, Cyanobacterium, Escherichia, Gluconobacter,
Lactobacillus, Nocardia, Pseudomonas, Rhodococcus, Saccharomyces,
Shewanella, Streptomyces, Xanthomonas, and Zymomonas. In another
embodiment, such hosts are Corynebacterium, Cyanobacterium, E. coli or
Pseudomonas. In another embodiment, such hosts are E. coli W3110, E. coli
B, Pseudomonas oleovorans, Pseudomonas fluorescens, or Pseudomonas putida.
One exemplary metabolic pathway for the conversion of a carbon source to a
C3-C5 alcohol via pyruvate begins with the conversion of glucose to
pyruvate via glycolysis. Glycolysis also produces 2 moles of NADH and 2
moles of ATP. Two moles of pyruvate are then used to produce one mole of
isobutanol (PCT/US2006/041602, PCT/US2008/053514). Alternative isobutanol
pathways have been described in International Patent Application No
PCT/US2006/041602 and in Dickinson et al., Journal of Biological Chemistry
273:25751-15756 (1998).
Accordingly, the engineered isobutanol pathway to convert pyruvate to
isobutanol can be, but is not limited to, the following reactions: 2
pyruvate.fwdarw.acetolactate+CO.sub.2 1.
acetolactate+NADPH.fwdarw.2,3-dihydroxyisovalerate+NADP+ 2.
2,3-dihydroxyisovalerate.fwdarw.alpha-ketoisovalerate 3.
alpha-ketoisovalerate.fwdarw.isobutyraldehyde+CO.sub.2 4.
isobutyraldehyde+NADPH.fwdarw.isobutanol+NADP.sup.+ 5.
These reactions are carried out by the enzymes 1) Acetolactate Synthase (ALS),
2) Ketol-acid Reducto-Isomerase (KARI), 3) Dihydroxy-acid dehydratase (DHAD),
4) Keto-isovalerate decarboxylase (KIVD), and 5) an Alcohol Dehydrogenase
(ADH).
In another embodiment, the microorganism is engineered to overexpress
these enzymes. For example, ALS can be encoded by the aisS gene of B.
subtilis, aisS of L. lactis, or the ilvK gene of K. pneumonia. For
example, KARI can be encoded by the ilvC genes of E. coli, C. glutamicum,
M. maripaludis, or Piromyces sp E2. For example, DHAD can be encoded by
the ilvD genes of E. coli, L. lactis, or C. glutamicum, or by the ILV3
gene from S. cerevisiae. KIVD can be encoded by the kivd gene of L. lactis.
ADH can be encoded by ADH2, ADH6, or ADH7 of S. cerevisiae, by the adhA
gene product of L. lactis, or by an ADH from D. melanogaster.
The microorganism of the invention may be engineered to have increased
ability to convert pyruvate to a C3-C5 alcohol, including isobutanol. In
one embodiment, the microorganism may be engineered to have increased
ability to convert pyruvate to isobutyraldehyde. In another embodiment,
the microorganism may be engineered to have increased ability to convert
pyruvate to keto-isovalerate. In another embodiment, the microorganism may
be engineered to have increased ability to convert pyruvate to
2,3-dihydroxyisovalerate. In another embodiment, the microorganism may be
engineered to have increased ability to convert pyruvate to acetolactate.
Furthermore, any of the genes encoding the foregoing enzymes (or any
others mentioned herein (or any of the regulatory elements that control or
modulate expression thereof)) may be optimized by genetic/protein
engineering techniques, such as directed evolution or rational
mutagenesis.
It is understood that various microorganisms can act as "sources" for
genetic material encoding target enzymes suitable for use in a recombinant
microorganism provided herein. For example, In addition, genes encoding
these enzymes can be identified from other fungal and bacterial species
and can be expressed for the modulation of this pathway. A variety of
eukaryotic organisms could serve as sources for these enzymes, including,
but not limited to, Drosophila spp., including D. melanogaster,
Saccharomyces spp., including S. cerevisiae and S. uvarum, Kluyveromyces
spp., including K. thermotolerans, K. lactis, and K. marxianus, Pichia spp.,
Hansenula spp., including H. polymorpha, Candida spp., Trichosporon spp.,
Yamadazyma spp., including Y. stipitis, Torulaspora pretoriensis,
Schizosaccharomyces spp., including S. pombe, Cryptococcus spp.,
Aspergillus spp., Neurospora spp., or Ustilago spp. Sources of genes from
anaerobic fungi include, but not limited to, Piromyces spp., Orpinomyces
spp., or Neocallimastix spp. Sources of prokaryotic enzymes that are
useful include, but not limited to, Escherichia. coli, Klebsiella spp.,
including K. pneumoniae, Zymomonas mobilis, Staphylococcus aureus,
Bacillus spp., Clostridium spp., Corynebacterium spp., Pseudomonas spp.,
Lactococcus spp., Enterobacter spp., and Salmonella spp.
Claim 1 of 19 Claims
1. An isolated nucleic acid molecule
encoding an NADH-dependent ketol-acid reductoisomerase, wherein said NADH-dependent
ketol-acid reductoisomerase comprises SEQ ID NO: 44. ____________________________________________
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