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Pharm/Biotech Resources Posted by FDA: 2011
Mr. Martin Siewert, Chairman of the Board
Sanofi Aventis Deutschland GmbH
Industriepark Hochst, Building H550
Frankfurt am Main 65926
Germany
Dear Mr. Siewert:
During our September 6-10, 13-16, 2010
inspection of your pharmaceutical manufacturing facility, Sanofi Aventis
Deutschland GmbH, Industriepark Hochst, Building H550, Frankfurt am Main,
Germany, investigators from the Food and Drug Administration (FDA)
identified significant violations of Current Good Manufacturing Practice (CGMP)
regulations for Finished Pharmaceuticals, Title 21, Code of Federal
Regulations, Parts 210 and 211. These violations cause your drug products
to be adulterated within the meaning of section 501(a)(2)(B) of the
Federal Food, Drug, and Cosmetic Act (the Act) [21 U.S.C. § 351(a)(2)(B)]
in that the methods used in, or the facilities or controls used for, their
manufacture, processing, packing, or holding do not conform to, or are not
operated or administered in conformity with, CGMP.
We have reviewed your firm’s responses in
October 2010 and January 2011, however we continue to have concerns
related to your firm’s compliance with CGMP.
Specific violations observed during the
inspection include, but are not limited to the following:
1. Your firm has not established or followed
appropriate written procedures designed to prevent microbiological
contamination of drug products purporting to be sterile [21 C.F.R. §
211.113(b)]. For example,
For example, in June 2010, your firm failed to
identify the organisms recovered from a sterility test for Apidra lot
#OF100. Identification of microorganisms recovered from a sterility test
is essential when conducting a sterility failure investigation. In
addition, the identification of organisms is also a fundamental part of
any investigation of environmental or personnel monitoring excursions.
Your firm’s failure to identify organisms
recovered from a sterility test was also discussed during the December
2008 inspection.
We recognize that your firm voluntarily
recalled the Apidra, Lot#0F151A, which was part of the February 2010
production campaign in which there was a significant concern regarding
environmental contamination levels. We expect all procedures related to
the response for an out-of-limit environmental monitoring sample or a
sterility failure to include the appropriate evaluation and remedial
measures, as appropriate.
2. Your firm has not established
separate or defined areas or such other control systems as necessary to
prevent contamination or mix-ups during aseptic processing. [21 C.F.R. §
211.42(c)]. For example,
a) The airflow velocity inside
critical areas of the aseptic processing operations of Line (b)(4) was
found unacceptable by FDA. The documentary evidence of in-situ air
pattern analysis (e.g., smoke studies) reviewed during the inspection
confirmed this condition.
With respect to aseptic processing in critical
areas, you should be able to demonstrate unidirectional airflow and
sweeping action over and away from the product under dynamic
conditions. Please note that proper design and control prevents turbulence
and stagnant air in the critical areas. It is crucial that airflow
patterns are evaluated for turbulence that can act as a channel for
contamination, and that any deficient conditions are addressed.
b) Your environmental monitoring
program does not give assurance that environmental contaminants are
reliably detected. Your practice of collecting samples from the gloves of
operators, from left and right hands on alternate days is unacceptable. In
addition, your SOP fails to include instructions for the location and
duration of samples collected in the critical aseptic processing areas.
An adequate environmental monitoring program
should be established by your firm. It should capture meaningful data and
act as an early warning system to detect possible environmental
contaminants that may impact the sterility of drug products manufactured
at your facility that purport to be sterile.
3. Your firm failed to ensure that each
person engaged in the manufacture, processing, packing, or holding of a
drug product has the education, training, and experience, or any
combination thereof, to enable that person to perform the assigned
functions. [21 C.F.R. § 211.25(a)]. For example,
On September 6 and 9, 2010, operators involved
in the cleaning operations and aseptic connections during filling, were
observed demonstrating incorrect aseptic techniques to prevent product
contamination. We expect that operators who conduct operations within
aseptic processing areas be properly trained and monitored to ensure that
proper aseptic techniques are utilized during all operations.
The violations cited in this letter are not
intended to be an all-inclusive statement of violations that exist at your
facility. You are responsible for investigating and determining the
causes of the violations identified above and for preventing their
recurrence and the occurrence of other violations. If you wish to
continue to ship your products to the United States, it is the
responsibility of your firm to ensure compliance with all U.S. standards
for CGMP and all applicable U.S. laws and regulations.
Until all corrections have been completed and
FDA has confirmed corrections of the violations and your firm’s compliance
with CGMP, FDA may withhold approval of any new applications or
supplements listing your firm as a drug product manufacturer. In addition,
FDA may be refusing admission of articles manufactured at Sanofi Aventis
Deutschland GmbH, Industriepark Hochst, Building H550, Frankfurt am Main,
Germany, into the United States. The articles are subject to refusal of
admission pursuant to section 801(a)(3) of the Act [21 U.S.C. §
381(a)(3)], in that, the methods and controls used in their manufacture do
not appear to conform to Current Good Manufacturing Practice within the
meaning of section 501(a)(2)(B) of the Act [21 U.S.C. § 351(a)(2)(B)].
Within fifteen working days of receipt of this
letter, please notify this office in writing of the specific steps that
you have taken to correct violations. Include an explanation of each step
taken to prevent the recurrence of violations and copies of supporting
documentation. If you cannot complete corrective action within fifteen
working days, state the reason for the delay and the date by which you
will have completed the correction. Please identify your response with FEI
# 3002807197.
If you have questions or concerns regarding
this letter, contact Douglas Campbell, Compliance Officer, at the below
address and telephone number.
U.S. Food and Drug Administration
Center for Drug Evaluation and Research
Division of Manufacturing and Product Quality
International Compliance Branch
White Oak, Building 51, Room 4224
10903 New Hampshire Ave
Silver Spring, MD 20993
Tel: (301) 796-3201
Fax: (301) 847-8741
Sincerely,
Richard L. Friedman
Director
Division of Manufacturing and Product
Quality
Office of Compliance
Center for Drug Evaluation and Research
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