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Pharm/Biotech Resources Posted by FDA: 2011 Mr. Marek Wojcikowski
President of the Board
Pharmaceutical Company Jelfa SA
21 Wincentego Pola Str., 58-500
Jelenia Gora, Poland
Dear Mr. Wojcikowski:
During our October 2010 inspection of your
pharmaceutical manufacturing facility, Pharmaceutical Company Jelfa SA
located at 21 Wincentego Pola Str., 58-500, Jelenia Gora, Poland,
investigators from the Food and Drug Administration (FDA) identified
significant violations of Current Good Manufacturing Practice (CGMP)
regulations for Finished Pharmaceuticals, Title 21, Code of Federal
Regulations, Parts 210 and 211. These violations cause your drug products
to be adulterated within the meaning of section 501(a)(2)(B) of the
Federal Food, Drug, and Cosmetic Act (the Act) [21 U.S.C. § 351(a)(2)(B)]
in that the methods used in, or the facilities or controls used for, their
manufacture, processing, packing, or holding do not conform to, or are not
operated or administered in conformity with, CGMP.
We have reviewed your firm’s response of
November 12, 2010, and note that it lacks sufficient corrective actions.
Specific violations observed during the
inspection include, but are not limited, to the following:
1. Your firm has not thoroughly
investigated the failure of a batch or any of its components to meet its
specifications whether or not the batch has already been distributed [21
C.F.R. § 211.192]. For example,
The inspection documented that (b)(4)
Injection, batch # (b)(4), failed the sterility test.
Your quality control unit repeated the test on a new sample to confirm the
original result prior to initiating an investigation. The quality control
unit’s decision to perform a retest without conclusive assignable
laboratory cause is not in accord with USP <71> and is an unacceptable
practice.
The retest again revealed non-sterility.
Although the lot was eventually rejected, there is no assurance that
other lots manufactured and filled in the same production line were not
contaminated. The inspection found that the results were valid and that
no laboratory error was identified. However, no investigation of the
manufacturing process and facility controls was performed to identify the
root cause of the sterility failure. This information from the failure
investigation also helps determine how many additional other batches may
be affected.
Please note that when microbial growth is
observed, a lot should be considered nonsterile and an investigation
conducted. An initial positive test would be invalid only in an instance
in which microbial growth can be unequivocally ascribed to laboratory
error. Only if conclusive and documented evidence clearly shows that the
contamination occurred as part of testing should a new test be performed.
When available evidence is inconclusive, batches should be rejected as not
conforming to sterility requirements. After considering all relevant
factors concerning the manufacture of the product and testing of the
samples, the comprehensive written investigation should include specific
conclusions and identify corrective actions.
Please include in the response to this letter
a copy of your final sterility failure investigation report for (b)(4)
Injection, batch # (b)(4). Your response should include a
detailed explanation of your root cause analysis and the corrective
actions implemented to prevent recurrence of the event(s) that lead to the
contamination of the lot. Your firm should also indicate if a media fill
was conducted as part of your sterility failure evaluation. If so,
provide a copy of the media fill protocol and report as part of your
response to this letter. Also include a list of all lots of sterile drug
products manufactured at your facility that initially failed the sterility
test, and that were released based on a passing re-sample or re-test
result. Provide the product name, original test and re-test date,
microorganism isolated and product destination.
We noted during our review that SOP No.
JZ-V/JV-051: “Proceeding in case of unexpected result obtainment”
references the FDA Guidance for Industry: Investigating
Out-of-Specification Test Results for Pharmaceutical Production. Please
note that the scope of this guidance is intended for chemistry-based
laboratory testing of drugs regulated by CDER, and not for microbiological
testing investigations. For information on sterility testing, see Section
XI of the FDA’s Guidance on Sterile Drug Products
Produced by Aseptic Processing.
Your response includes procedural corrections
and training of your analyst. Please describe in your response to this
letter the specific training offered and corrections made.
2. Your firm has not established
appropriate written procedures designed to prevent microbiological
contamination of drug products purporting to be sterile [21 C.F.R. §
211.113(b)]. For example,
a. During the aseptic filling of two
injection batches on filling line (b)(4), where (b)(4)
injection for the U.S. is filled, employees were observed following poor
aseptic techniques. Specifically, movements inside the class A area were
not slow and deliberate; operators and an engineer were observed with
exposed facial skin during the filling operation; and a forcep was
observed in a class B (ISO 6) area and was then used to remove fallen
ampoules from the aseptic processing line in the class A (ISO 5) area.
b. Employees who perform critical duties in
your aseptic filling line (b)(4) did not participate in
an (b)(4) line qualification (process simulation) during
2010, 2009, and 2008.
c. The tubing ends used to connect the
solution tanks to the filling line (b)(4) are not
protected prior to sterilization to reduce the potential of contamination
after sterilization, and prior to the aseptic connection.
d. The disinfectant efficacy studies have not
been completed for three of the (b)(4) disinfectants used
to sanitize surfaces in the sterility testing suite and production aseptic
core filling line (b)(4).
Your response indicates corrective action
through training employees, equipment purchase, and procedural
improvements. However, your response fails to specifically address the
observed deficiencies and whether the products already distributed have
been evaluated.
3. The quality control unit does
not adequately exercise its responsibilities to approve procedures or
specifications that may impact the identity, strength, quality, and purity
of the drug product [21 C.F.R. § 211.22(c)]. For example,
There was inadequate oversight of the media
fill process conducted for batch #(b)(4). Furthermore,
the "responsibility" section of procedure JZ-V/JK-053, Validation of
Aseptic Manufacturing and Filling Process Using the PST (media
fill), makes no mention of the quality control unit having an active role
in the oversight of media fill studies.
Your response indicates that procedural
corrections will be implemented. Please provide more information in your
response regarding how the quality control unit’s role has evolved
including describing its function relating to observation and approval of
media fills (e.g., recent March 2011 media fills).
We note that the CGMP violations listed in
this letter include similar violations to those cited in the previous
inspection in February 2008, and in our letter to you dated July 17,
2008. For example, 1) unqualified operators involved in aseptic filling
operations (no media fill participation), 2) inadequate environmental
monitoring practices, 3) failure to adequately conduct disinfectant
efficacy studies, and 4) inadequate quality control unit oversight.
We remind you that it is your responsibility
to implement sustainable corrective actions to ensure that you firm’s drug
manufacturing operations are in compliance with the applicable
requirements, including the CGMP regulations. FDA expects Pharmaceutical
Company Jelfa SA to undertake a comprehensive assessment of the
manufacturing operations to ensure that drug products conform to FDA
requirements.
We are particularly concerned with your firm’s
failure to implement a robust Quality System. Repeat citations from prior
inspections indicate that your quality control unit is not exercising its
responsibilities, and may not have the appropriate authority to carry out
its responsibilities. Due to continuing CGMP issues at your firm, we
recommend you engage a third party consultant having appropriate CGMP
expertise to assess your firm’s facility, procedures, processes, and
systems to ensure that your drug products consistently meet standards for
identity, strength, quality, and purity.
In addition to the items listed above, this
inspection identified other worrisome deficiencies. These deficiencies
include, but are not limited, to: inadequate vendor qualification of your
API suppliers and inadequate smoke study results for aseptic filling line
(b)(4).
The violations cited in this letter are not
intended to be an all-inclusive statement of violations that exist at your
facility. You are responsible for investigating and determining the
causes of the violations identified above and for preventing their
recurrence and the occurrence of other violations. If you wish to
continue to ship your products to the United States, it is the
responsibility of your firm to ensure compliance with all U.S. standards
for CGMP and all applicable U.S. laws and regulations.
Until all corrections have been completed and
FDA has confirmed corrections of the violations and your firm’s compliance
with CGMP, FDA may withhold approval of any new applications or
supplements listing your firm as a drug product manufacturer. In addition,
failure to correct these violations may result in FDA refusing admission
of articles manufactured at Pharmaceutical Company Jelfa SA, 21 Wincentego
Pola Str., 58-500, Jelenia Gora, Poland into the United States. The
articles are subject to refusal of admission pursuant to section 801(a)(3)
of the Act [21 U.S.C. § 381(a)(3)], in that, the methods and controls used
in their manufacture do not appear to conform to Current Good
Manufacturing Practice within the meaning of section 501(a)(2)(B) of the
Act [21 U.S.C. § 351(a)(2)(B)].
Within fifteen working days of receipt of this
letter, please notify this office in writing of the specific steps that
you have taken to correct violations. Include an explanation of each step
being taken to prevent the recurrence of violations and copies of
supporting documentation. If you cannot complete corrective action within
fifteen working days, state the reason for the delay and the date by which
you will have completed the correction. Please identify your response with
FEI #3004680543.
If you have questions or concerns regarding
this letter, contact Rafael Arroyo, Compliance Officer, at the below
address and telephone number.
U.S. Food and Drug Administration
Center for Drug Evaluation and Research
Office of Compliance
Office of Manufacturing and Product Quality
Division of International Drug Quality
White Oak, Building 51, Room 4237
10903 New Hampshire Ave
Silver Spring, MD 20993
Tel: (301) 796-4839
Fax: (301) 847-8741
Steven Lynn
Director
Office of Manufacturing and Product
Quality
Office of Compliance
Center for Drug Evaluation and
Research
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